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# FormingWorld

WE THINK IN SHEET METAL

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## Posts

- [Blog](https://formingworld.com/blog/)
- [THE QUEST FOR FIRST HIT PASS OUTCOMES](https://formingworld.com/first-hit-part-tolerance-stamping/) - Find out how Tim Stevens solves companies´ toughest metal forming problems by having a thorough review of the original simulation files here:
- [GESTAMP on Advanced Engineering: Integrating Virtual Assembly Into The Simulation Cycle](https://formingworld.com/gestamp-virtual-assembly/) - The automotive industry faces constant pressure to reduce lead times and development costs while improving the geometric quality of Body in White (BiW) components during the assembly process. Figure 1: BiW production line, Gestamp Traditionally, welding and assembly processes are adjusted through physical tryout, which requires significant time and resources due to the accumulated variations
- [Li Auto China Case: Virtual Manufacturing Application with AutoForm Assembly for Hood Assembly](https://formingworld.com/li-auto-china-hood-assembly/) - Background In recent years, automotive development and manufacturing cycles have become increasingly shorter, while consumer expectations for vehicle quality have continued to rise. As a result, many OEMs are under increasing pressure to accelerate production, improve quality, and reduce costs. As a leading new energy vehicle OEM in China, Li Auto aims to reach stable,
- [Effective Compensation of Springback for Competitive Toolmaking](https://formingworld.com/wesoba/) - Facing fierce competition from abroad, German toolmakers must develop viable strategies to remain competitive. One toolmaker in Germany has taken this step. Wesoba, located in Schwarzenberg, Germany, spoke with AutoForm’s Leonard Krauss about its increasing use of digital twin software, offering new perspectives on how German toolmakers are responding to outsourcing trends in a market
- [Hitting a Home Run on the Second Swing with Generic Compensation](https://formingworld.com/generic-compensation-autoform/) - Find out how to import scan data of the press-formed part and apply compensation morphing, with AutoForm´s Generic Compensation feature here:
- [Exploring the BiW Stamping & Assembly Plant in Terminator: Dark Fate Inside the Factory, and Whose Factory Was It, Anyway?](https://formingworld.com/terminator-dark-fate-stamping-review/) - In a rare instance, Terminator: Dark Fate brings the world of automotive stamping to the big screen. We're diving into this box office hit to examine the stamping factory featured in the film, along with the forming operations and parts that play a pivotal role. For those unfamiliar with the movie, Terminator: Dark Fate revolves
- [Cameron Tool: Optimizing Die Face Quality Geometry and Simulation Feasibility Processing](https://formingworld.com/cameroon-tool-die-face-quality/) - Cameron Tool, located in Lansing, Michigan, is situated between Grand Rapids and Detroit. Consequently, its primary source of projects is the automotive sector, although it also caters to other industries. With a workforce of about 80 employees, the company specializes in progressive and transfer stamping dies that produce a broad range of part geometries such
- [The Consultant's Journey: From Simulation to Global Impact and Discovery](https://formingworld.com/consultant-automotive-biw-career/) - It has been a while since my last article, where I shared the story of my transition from Application Engineer to Business Consultant at AutoForm. That shift, which took place in 2022, marked a pivotal moment in my career, bringing me closer to the strategic core of our customers’ operations. If the Application Engineer role
- [Global Webinar: Compensation Strategies to Push BiW Assembly Dimensional Accuracy to New Levels](https://formingworld.com/upcoming-webinar-compensation-strategies-to-push-biw-assembly-dimensional-accuracy-to-new-levels/) - About This Webinar At the body shop, when an assembly is out of tolerance, one standard approach consists of applying shimming of clamps to counterbalance distortion and twisting. However, alternative solutions must be considered to effectively anticipate and address dimensional issues during the Process Engineering phase. AutoForm solutions support the automotive industry in its digital
- [23.06.2026 Global Webinar: Friction and Lubrication Modelling: Effect of Tool Surface Quality](https://formingworld.com/23-06-2026-upcoming-global-webinar-friction-and-lubrication-modelling-effect-of-tool-surface-quality/) - About the Webinar A key factor affecting friction in sheet metal forming is tool surface roughness. Traditionally, uniform surface roughness is assumed across all tools; however, actual tool surfaces may vary depending on the tool type, location, and polishing strategy. For example, the blankholder can have a different surface roughness than the punch. In addition,
- [27.05.2026 Global Webinar: From Legacy Data to Scalable Cost Intelligence](https://formingworld.com/upcoming-global-webinar-from-legacy-data-to-scalable-cost-intelligence-automated-reuse-of-engineering-knowledge/) - About the Webinar Early‑stage cost estimation, quotation generation, and purchasing evaluations are often slow, expert‑dependent, and difficult to scale, even though organizations possess vast amounts of historical engineering data from past projects. In this webinar, we introduce how AutoForm-CarBodyPlanner transforms dormant project data into reusable cost intelligence through knowledge engineering and physics‑based analysis. AutoForm-CarBodyPlanner enables
- [13.05.2026 Global Webinar: Quality by Inspection or Quality by Design?](https://formingworld.com/upcoming-global-webinar-quality-by-inspection-or-quality-by-design-which-approach-is-leading-stamp-ing-processes-in-biw-production/) - About the Webinar Inspection is being carried out to ensure that flawless products are shipped to customers. More than a hundred years ago, at the dawn of mass production, 100% product inspection was the approach that ensured this intent – Quality by Inspection. Statistical methods helped reduce the number of inspected products to make the
- [10.06.2026 Global Webinar: Quality Standards in Stamping Process Engineering](https://formingworld.com/10-06-2026-upcoming-global-webinar-quality-standards-in-stamping-process-engineering/) - About This Webinar Automotive Quality Standards provide a framework for planning, executing, and assessment of products and processes. In particular, assessment activities aim to identify and quantify process variability through product inspection. The greater the deviation from the target, the greater the need to improve the process by reducing variation and aligning it more closely
- [Winning the Numisheet 2025 Benchmark: Robust Springback Compensation Without Backdraft](https://formingworld.com/numisheet-2025-industrial-benchmark/) - This is part one of a two part series. See how AutoForm won the Numisheet Scientific Benchmark 2025 in part two. AutoForm won the NUMISHEET 2025 Industrial Benchmark by designing a robust forming–trimming process chain that achieves the target geometry after springback—while maintaining high material utilization. NUMISHEET is one of the most established conference series
- [17 Teams & One Target: Accurate Strain and Force Prediction: Numisheet Scientific Benchmark 2025](https://formingworld.com/numisheet-2025-scientific-benchmark/) - This is part two of a two part series. See how AutoForm won the Numisheet Industrial Benchmark 2025 in part one. AutoForm has won the Numisheet Scientific Benchmark 2025. Numisheet is a leading international conference series focused on the numerical simulation of sheet metal forming processes. Its benchmarks are a central part of the event:
- [Whitepaper Numisheet 2025 Industrial & Scientific Benchmarks: How AutoForm Won Both](https://formingworld.com/whitepaper-numisheet-2025/) - This whitepaper describes the industrial and scientific Numisheet benchmarks that AutoForm won in 2025. Numisheet is a leading international conference series dedicated to the numerical simulation of sheet metal forming processes. It takes place every three years and brings together researchers, engineers, and industry experts to present advancements in material modeling, process simulation, tribology, tool
- [Improved Sheet Metal Forming Simulation Accuracy with Strain-Induced Surface Roughening](https://formingworld.com/surface-roughening-tribology/) - In sheet metal forming, friction has always been one of the most influential and difficult variables to predict. Even with advanced simulation tools, many engineering teams still encounter a familiar problem: what works in simulation doesn’t always match what happens in tryout or production. In many cases, the root cause is not the material model
- [Getting Your Feet Wet: Diving into Creating Material Cards for Yourself](https://formingworld.com/acs-innovations-material-cards/) - Introduction Accuracy and reliability are paramount in automotive manufacturing. Manufacturers continuously optimize parts, tools, and processes to minimize errors and costs while adhering to stringent standards. An often-overlooked factor in the pursuit of precision is the material card, a data-driven representation of the raw material's properties that dictates the behavior of a material during the
- [JAC Anhui China: Handling Defects of a Floor Crossmember](https://formingworld.com/anhui-china-stamping/) - Aiming at cracking and wrinkling issues occurring during the stamping of floor crossmembers with typical structural features, this paper analyzes the causes of these defects through AutoForm simulation. The product structure and forming process are optimized in accordance with body assembly layout space, lap joint relationships, and collision strength requirements. The proposed solutions effectively eliminate
- [Mondragon University & AutoForm: The Hidden Impact of Zonal Friction in Sheet Metal Forming](https://formingworld.com/mondragon-university-triboform-zonal-friction/) - Stamping is one of the most frequently used manufacturing technologies in automotive and packaging industries because of short lead times and cost efficiency. When it comes to modern sheet metal forming, friction is more than just a background variable; it can literally make or break a stamping operation. From different tool surfaces and sheet topographies
- [Guangzhou Automobile Group: Analysis of Hood Outer Deformation During Transport](https://formingworld.com/guangzhou-automotive-group-stamping/) - Authors: Deng Guoyong, You Binbo, Li Mengyao, Deng Guochao, and Li Zhaowen, Automotive Engineering Research Institute‌, Guangzhou Automobile Group Co., Ltd. Background As car buyers place increasing importance on vehicle appearance, automobile manufacturers are paying more attention to product appearance quality, and the quality of body stampings has become a key factor affecting that appearance.
- [JFE Steel Japan: Initiatives for Weight Reduction & What it Means for Steel Manufacturers](https://formingworld.com/jfe-japan/) - The automotive industry is undergoing a once-in-a-century transformation. As a supplier of steel sheets and related processing technologies to automotive and parts manufacturers, JFE Steel Corporation must also adapt quickly and flexibly to meet changing industry demands. How does JFE Steel view this transformation, and what technologies is it proposing in response? We spoke with
- [Cleveland Cliffs: Stamping a One-Piece TWB Battery Tray](https://formingworld.com/cleveland-cliffs-stamping-battery-tray/) - Simulation demonstrates the feasibility of creating a tailor-welded blank for an EV battery tray, combining AHSS and lower-strength steel to develop unique blank configurations. A battery pack, which includes the housing, battery cells and harness, battery management system, and cooling systems, typically represents 10 to 20% of the overall weight of an electric vehicle (EV).
- [Tooling Adaptation Using Generic Compensation: The BTECH Success Story](https://formingworld.com/tooling-adaption-btech-stamping/) - In automotive component manufacturing, engineering changes introduced late in the development process can create significant challenges, particularly when they affect geometries that have already been compensated. This was the situation faced in a project carried out by BTECH, an engineering company with extensive experience in design, simulation, and the development of stamping processes. The objective
- [Global Webinar: Why Does the BiW Assembly Process Simulation Matter at the Early Feasibility Stage?](https://formingworld.com/global-webinar-why-does-biw-assembly-process-simulation-matter/) - About the Webinar Digital solutions are essential to optimize every step of the BiW assembly process across a car project timeline. By front-loading engineering efforts in this early feasibility phase, distortions caused either by the joining sequence and/or the hemming operation can be easily anticipated and addressed. Therefore, substantial benefits are achieved through a greater
- [Women’s Voices from General Motors & AutoForm Brazil: Opening Up Doors for Future Generations](https://formingworld.com/women-in-stamping-2026-general-motors-autoform/) - This is part three of a three-part series for International Women’s Day 2026. See Part 1 – See Part 2 – See Part 3 Today, the BiW stamping and assembly sector not only integrates new processes but also uses diversity as a strategic tool to expand its potential and reach new market segments. This shift
- [Women at ArcelorMittal & Gestamp Have Their Say: Opening Up Doors for Future Generations](https://formingworld.com/women-in-stamping-2026-arcelormittal-gestamp/) - This is part two of a three-part series for International Women’s Day 2026. See Part 1 – See Part 2 – See Part 3 Driven by decades of persistence and study, the female presence has grown significantly, bringing a new mentality to the BiW stamping and assembly sector. The arrival of new generations, accustomed to
- [Women at Volkswagen & Benteler Have Their Say: Opening Up Doors for Future Generations](https://formingworld.com/women-at-volkswagen-benteler-stamping/) - This is part one of a three-part series for International Women’s Day 2026. See Part 1 – See Part 2 – See Part 3 Historically comprised mostly of men and impacted by cultural barriers, the automotive industry has undergone an evolution that transcends the technology of production lines. In this blog post, two women from
- [KIA: Door Inner Case on Balancing Speed and Accuracy in Stamping Engineering](https://formingworld.com/kia-door-inner-case/) - Working with AutoForm, KIA has explored how digital twin engineering capabilities can not only improve tryout performance but also reduce engineering man-hours in the digital phase. This challenges the common assumption that increased engineering effort simply shifts time savings downstream—that more time invested in digital engineering yields shorter tryout and production downtime later. As a
- [Digital Twins and Kinematic Simulations: A Strategic Partnership in Comprehensive Digital Manufacturing](https://formingworld.com/digital-twins-kinematic-hardening-brunning-technometal/) - Authors: José Eduardo Zanon, Aquiles da Silva Schauenberg, Elenon Cunha, Jonas Adão Linn (Bruning Tecnometal) & Luis Augusto Castilho Valdo (AutoForm do Brasil) The year was 1999, when the movie The Matrix was released, presenting an innovative narrative that challenged the very notion of reality as we knew it. The plot revolves around Neo, a
- [Join the AutoForm Global Webinar - Smarter BiW Engineering: Combining Data and Physics for Automated Cost and Feasibility, February 4](https://formingworld.com/smarter-biw-engineering-combining-data-and-physics/) - In this webinar, we will cover: How to rapidly estimate material consumption and feasibility for the full BiW automatically How data-driven knowledge engineering can automate BiW cost and feasibility analysis How physics-based calculations improve accuracy compared to rule-of-thumb methods How collaborative workflows reduce rework between engineering, costing, and manufacturing How the solution is applied in
- [From Plywood to Sheet Metal: Reinterpretation of a Design Icon in Tribute to Charles and Ray Eames.](https://formingworld.com/charles-ray-eames-elephant-metal-stamping/) - Introduction When talking about sheet metal forming, many people associate this process directly with automotive or home appliance manufacturing. Fewer people realize that furniture is another industrial sector that makes use of shaped metal sheets, not only for internal and structural components such as hinges, handles, and drawer rails, but also for visible, aesthetic forms.
- [Join the AutoForm Global Webinar: Die Spotting with Digital Solutions – Reducing Manual Spotting Time, December 10](https://formingworld.com/die-spotting-with-digital-solutions/) - In this webinar, we will cover: The bottlenecks and inefficiencies of the traditional, purely physical die spotting process. The principles of our new simulation-driven workflow and how it integrates virtual analysis before the physical tryout. Step-by-step guidance on applying the simulation tools to predict and optimize the contact areas, resulting in fewer spotting iterations. Die
- [Study on the Line Break Defect of Plane A on the Side of the A-Pillar of the Front Fender](https://formingworld.com/line-break-defect-fender/) - Abstract: This paper analyzes oil stone line break defects at the A-pillar position of the front fender, proposes principles for defect identification and generation, and reduces surface defects in first-produced parts by compensating NC processing data across the full process. Actual production results show that these defects can be effectively reduced by predicting them in
- [NIO China Case & Detail: Stiffness and Optimization of Front Outer Door Panel](https://formingworld.com/nio-front-door-panel-case/) - Introduction Stamped outer panels are very prone to unwanted plastic deformation during subsequent moving, carrying, and inspection after stamping due to their poor stiffness. These deformations may lead to unacceptable dimensional and surface quality issues. Therefore, it is important to detect these deformations at an early engineering stage. To achieve this goal, we must accurately
- [NIO China Case: Application of Assembly Simulation to Hood Dimension Development](https://formingworld.com/nio-china-assembly-hood-case/) - Abstract Aluminum BIW closures present significant dimensional challenges due to large springback and complex joining and hemming processes. To address these issues, a combined application of AutoForm Forming and AutoForm Assembly was developed to establish a full-process CAE workflow capable of accurately predicting closure dimensional behavior. In the aluminum hood assembly of a NIO vehicle,
- [ANDRITZ Schuler: Efficient Hot Stamping of Large Body Parts](https://formingworld.com/andritz-schuler-hot-stamping/) - Introducing a Turnkey Solution for OEMs and Tier-One Suppliers in the Automotive Stamping Industry As the automotive industry continues its pursuit of lightweight design, energy efficiency and streamlined production, the limitations of traditional sheet metal stamping and assembly methods become increasingly evident. This article introduces a new fabrication process by industry innovator Andritz Schuler to
- [Digital Clamping: A Digital Transformation in Measurement and Quality Control](https://formingworld.com/digital-clamping-quality-control/) - Introduction Quality departments in the automotive sector are undergoing a major digital transformation. Manufacturing physical clamping devices is expensive, space-consuming, and labor-intensive. As a result, modern OEMs are digitizing their workflows and replacing traditional measurement methods with Digital Clamping, leading to six-digit-€ savings. In traditional measurement setups, physical clamping devices hold parts in a stable
- [FluidForming Americas: Simulation Optimizes Part FluidForming for U.S. Air Force](https://formingworld.com/fluidforming-americas-aerospace/) - FluidForming Americas, LLC, headquartered in Hartsville, Tennessee, provides engineering, consulting, rapid prototyping, and small-run production services. The FluidForming metal forming process enables the manufacturing of highly complex parts for customers in the aerospace, commercial product, energy, and automotive sectors. Recently, FluidForming Americas collaborated with a defense contractor that supports the U.S. military in addressing issues
- [Maxion Structural Components Significantly Reduces Scrap and Rework Rates: Applied Continuous Improvement](https://formingworld.com/maxion-structural-components/) - Written in collaboration between engineer Paulo César Junior from Maxion Structural Components in Cruzeiro and engineer Wesley Aparecido from AutoForm, this article explores the main problems faced in stamping and how applying a digital process twin led to a significant reduction in scrap and rework rates, improving overall production efficiency. Continuous Improvement Through Digital Process
- [Join the AutoForm Webinar: Assembly Simulation in Action: 3 Approaches Driving OEM Savings, October 30](https://formingworld.com/assembly-simulation-in-action-webinar/) - In this webinar you will: Understand how AutoForm Assembly simulates joining and assembly processes. Learn how to predict distortions and ensure dimensional accuracy early. See how digital validation reduces cost, time, and late rework. Gain insight into improving collaboration across engineering and manufacturing teams. Discover how AutoForm Assembly empowers automotive manufacturers to accurately simulate and optimize
- [Join the AutoForm Global Webinar: Driving Efficiency in Tool & Assembly Engineering with Hemming Process Simulation, October 29](https://formingworld.com/driving-efficiency-in-tool-assembly-webinar/) - In this webinar, we will cover: The use of hemming process simulation applied to doors & closures manufacturing The best practices for designing optimum hemming bed geometry and optimizing roll hemming (or table hemming) process conditions The advantages of a unified assembly simulation framework: integrating joining and hemming operations export function for offline robot programming
- [Developing a New Drawbead Model for Efficient Simulation](https://formingworld.com/drawbead-model-simulation/) - Introducing the Adaptive Equivalent Drawbead Model with Dr. Igor Burchitz, Technical Product Manager In this article we cover a new adaptive line bead model which was developed during a recent project. Their goal was to increase the speed of the computation times for simulation. Drawbeads are used in stamping tools to control the material flow. However,
- [Xianfeng Metal Forming China: Calculation of Tool Deformation Under ASQ (AutoForm Supplier Qualification)](https://formingworld.com/xianfeng-metal-forming-stamping/) - In the stamping process of car body panels, forming forces can reach hundreds of tons, leading to significant elastic deflection in tools and unexpected clearance between die faces. Traditionally, tool makers use manual grinding methods to adjust this clearance through a process known as die spotting. However, accurately estimating and compensating this laborious die spotting
- [Join the AutoForm Global Webinar: Linking Stamping & BiW Engineering - Benefits brought by Robustness Analysis, September 11](https://formingworld.com/biw-engineering-robustness-analysis-webinar/) - In this webinar, we will cover: The key reasons for bringing engineering teams closer together The importance of a seamless workflow to ensure data continuity from Forming to BiW Assembly process analysis The impact of process data variability on production stability The benefits of a robustness analysis carried out on stamped parts to understand the
- [Simultaneous Engineering - Convergence of Processes for Continuous Innovation: A GME and AutoForm Case](https://formingworld.com/simultaneous-engineering-gme/) - GME, an Italian company operating in Brazil as part of the EFORT Intelligent Equipment Co., Ltd. group, is an expert in hemming and joining processes. This case study demonstrates a real-world application involving GME teams and their customer, using AutoForm Assembly software to apply concepts of Simultaneous Engineering or Digital Twins. This approach allows for
- [Connecting Worlds: From Virtual Simulation to Reality in Stamping](https://formingworld.com/connecting-worlds-virtual-simulation/) - The virtualization of processes continues to grow and is applied broadly across numerous fields because it enables process optimization, improves efficiency and precision, and accelerates design modifications in an environment where rapid adaptation is critical. This technology has been successfully employed in sheet metal forming for over 25 years, using software specifically developed to simulate
- [SKH SMC Tier-1 Supplier Saves Months of Trial-And-Error with Digital Process Twin “Forming to Assembly”](https://formingworld.com/skh-smc-digital-twins/) - In an industry where accuracy, efficiency, and cost control are paramount, SKH SMC, a tier-1 supplier based in Pune, India, has skillfully demonstrated how innovative thinking can lead to successful outcomes. By partnering with AutoForm India, the company effectively utilized digital twin technology and advanced assembly simulation to tackle significant challenges in producing battery separator
- [BATZ Group: Metal Forming from the Perspective of an Industry Giant: What’s Changed Over the Years?](https://formingworld.com/batz-group/) - Introduction The hot forming process has advanced significantly at all levels over the past three decades. We recently discussed the evolution of hot forming with BATZ, a Tier 1 supplier manufacturing components for major automotive industry players. This discussion explored various aspects of the process and their evolution toward improved accuracy, faster timelines, and greater
- [Join the AutoForm Global Webinar: Sustainability & Carbon Footprint Reduction in the BiW Production  -  The ArcelorMittal Multi Part Integration® (MPI) Solution Case, July 9](https://formingworld.com/biw-production-arcelormittal-webinar/) - In this webinar you will: Get an overview of ArcelorMittal’s Multi Part Integration® (MPI) solution See how to evaluate the benefits that its adoption will bring to the automotive industry Learn how to structure the process engineering to ensure feasibility and efficiency It is well known that the automotive industry is recognized as one of
- [Les Mécamiens: Strategic Evolution as Partners in Codeveloping Sheet Metal Forming Solutions](https://formingworld.com/les-mecamiens-stamping-tool-design/) - “Les Mécamiens: de métal et d’avenir,” literally, “made of metal and future,” is the most telling phrase to introduce the company. As a member of the French Fab, the company has completely transformed itself from a traditional sheet metal prototype business serving the automotive market into a dynamic, human-centered company. Today, Les Mécamiens accompanies customers
- [Aerospace Company DOMAERO Takes Controlled Risks Thanks to Numeric Simulation](https://formingworld.com/aerospace-domaero-stamping-simulation/) - See how Domaero, an aerospace parts supplier, uses stamping simulation to reduce tryout loops by more than half!
- [Join the AutoForm Global Webinar: Tribology 101 - Introduction to Friction in Sheet Metal Forming, June 25](https://formingworld.com/triboform-101-webinar/) - In this webinar you will: Discover why relying solely on the Coulomb friction coefficient is no longer sufficient Understand the key variables that influence friction – and why friction behaves as a dynamic process rather than a constant value Explore two practical, real-world examples that highlight the impact of advanced friction odelling Friction is not easily
- [Join the AutoForm Global Webinar: It’s the Little Things that Count in Life and in Die Face Design, June 18](https://formingworld.com/die-face-design-webinar/) - In this Webinar, you will: learn the meaning of the term “Smart Geometry Workflow” see how a set of specific design tools are simple yet powerful become more aware of what the future of design might look like Using the same tools and methods for years and expecting a 15% improvement in efficiency, each year
- [PWO Group: Precise Simulation of Stamping Tools for the Automotive Industry: Innovation, Efficiency, and Stability in Mass Production](https://formingworld.com/pwo-group-stamping/) - Our company, PWO Czech Republic, specializes in stamping parts and manufacturing associated tools. For many years, we have built our reputation on a high level of innovation and technological excellence. We focus not only on producing the tools themselves but also on optimizing our processes through sophisticated simulations. Our goal is to ensure maximum precision from
- [Aurock: Cracked Part Case Study](https://formingworld.com/aurock-stamping-france/) - Lenny Jacquinot and Fabien Nazaret, respectively Modeling & Simulation Manager and CEO of Aurock, share their experience in bringing process simulation to various sheet metal industries that traditionally do not use it. Aurock has been a forerunner in offering simulation expertise to aerospace companies for their sheet metal forming processes. For the last 15 years,
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- [Join the AutoForm Global Webinar: Carbon Footprint Reduction in the Stamping Industry, May 15](https://formingworld.com/carbon-footprint-reduction-webinar/) - In this webinar, we will talk about: How to set-up and evaluate a simulation for the effective reduction of blank size How to apply robust compensation to a "two-part" project How to evaluate the reduction of both CO2 emissions and overall production cost Most of the countries of the world set 2050 as a deadline
- [DONGYOUNG Korea: Springback Compensation in the All-in-One Integrated Stamping Process](https://formingworld.com/dongyoung-integrated-stamping/) - Part 2. The Straightforward Springback Compensation Process Using AutoForm See part one here: SIMWON Korea: Layout Modeling of the All-in-One Integrated Stamping Process Established in 1994, DONGYOUNG has developed tools for various body structures. Recently, in line with automotive industry trends, it has focused on advanced high-strength steel products. Because of the increased springback and
- [FAW Volkswagen Changchun: Research on the Thermal Effect of Laser Welding with AutoForm Assembly](https://formingworld.com/laser-welding-thermal-effects-assembly/) - Compared to traditional spot welding, laser welding offers high surface quality, fast welding speed, excellent sealing, and strong weld strength. These advantages make it particularly suitable for continuous, high-volume processing in automotive manufacturing. It is widely used in the welding of large vehicle components such as chassis, roofs, side walls, doors and body assemblies. However,
- [SIMWON Korea: Layout Modeling of the All-in-One Integrated Stamping Process](https://formingworld.com/simwon-stamping-process/) - Part 1. The Straightforward Layout Modeling Process Using AutoForm Founded in 2006, SIMWON is a partner of renowned domestic and international automobile manufacturers, developing and producing products such as door modules, reinforced side outers, under floors, and frames. The company specializes in hot stamping and forming aluminum/TWB-applied products. Since introducing AutoForm in 2019, they have
- [Join the AutoForm Global Webinar: Elevate Assembly Quality with Hot Metal Gas Forming, April 30](https://formingworld.com/hot-metal-gas-forming-assembly-quality-webinar/) - In today's competitive manufacturing landscape, achieving superior assembly quality while making them lighter and stronger is more critical than ever. Join our upcoming webinar to explore the innovative Hot Metal Gas Forming (HMGF) technology and its significant impact on enhancing the overall quality of assembled components. You will acquire valuable insights into the following aspects:
- [Tryout Productivity Improvements: Tool Deflection Analysis Using AutoForm](https://formingworld.com/tool-deflection-tryout/) - Which tryout activity consumes the most skilled resources? If your answer is “die spotting,” then you are correct! In this blog post, Sameer Chudnaik, Application Engineer at AutoForm India, discusses how different equipment parameters, particularly tool deflection, impact die spotting and how digital engineering through frontloading the manufacturing process can reduce overall tryout time. Fig
- [Sheet Metal Research and Education at our Universities and Research Labs: A Peak Behind the Curtain Through AutoForm’s Eyes](https://formingworld.com/sheet-metal-research-usa/) - Sheet metal forming – cold stamping, warm forming, press hardening, hydroforming, assembly, etc. – is the most dominant manufacturing process in the automotive industry, not to mention the white goods/appliances and aerospace sectors. Lightweighting needs, stricter vehicle safety standards, and increasing product sophistication (complexity) have pushed the envelope in the development and application of new
- [AutoForm-BuildOptimizer: Potential of Virtual Shimming & Teaching](https://formingworld.com/virtual-shimming-teaching/) - Introduction Did you know that manual shimming processes are outdated? Modern OEMs now rely on virtual shimming. This methodology significantly reduces lead time and manual efforts, which can result in six-figure euro savings! Tolerance issues are common and almost inevitable in BiW assembly. Building an assembly is hardly straightforward, and even when stamping parts are
- [Join the AutoForm Global Webinar: Compensation Strategies to Achieve BiW Assembly Dimensional Accuracy, November 28](https://formingworld.com/biw-assembly-dimensional-accuracy-webinar/) - In this webinar, you will gain valuable insights into the following key areas: Key method to identify the most influential parts of an assembly Component compensation approach to solve final assembly tolerance issue Importance of collaboration between stamping and BiW teams during engineering phase How to save Q-loops during tryout and ramp-up phase Join our
- [Join the AutoForm Global Webinar: Process Design to Meet Digital Transformation Strategies, March 18](https://formingworld.com/process-design-digital-transformation-strategies-webinar/) - Join our upcoming webinar and discover: The meaning of the term “Smart Geometry Workflow” and its significance Time-saving strategies for developing an efficient and viable process concept How integrating this process can deliver more than just time savings You are constantly pushed to reduce your development time, while also producing a more robust process. How
- [Join the AutoForm Global Webinar: Transform Your BiW Quality Control with Cost-Efficient Digital Clamping Solutions, April 1](https://formingworld.com/digital-clamping-solutions-webinar/) - In this webinar, you will learn how to: Streamline quality control and the production part approval process with new digital tools Develop effective methodologies to ensure dimensional accuracy in BiW assembly Evaluate the potential savings by eliminating physical measurement fixtures Foster a more sustainable and efficient production process Join our upcoming webinar to discover cutting-edge
- [FAW-TD: How to Control & Improve Fender Dimensions Using Simulation Analysis](https://formingworld.com/fawtd/) - Fenders have a very complex stamping process and share many matching elements with other BiW (Body in White) parts. Consequently, both dimensional accuracy and surface quality require careful attention. This article details how to achieve a high-quality fender using AutoForm analysis. Basic Part & Check Fixture Information Fig. 1 Part design & measuring tool design
- [Walmaz: Building a Full Digital Process Workflow](https://formingworld.com/walmaz-stampi-italy/) - Using Forming Simulation Data as Input for Fatigue and Other Thermo-Mechanical Analyses Introduction In recent years, the demand for higher-performing products has grown significantly. To meet these requirements—while also reducing production costs and lead times—companies have placed greater emphasis on “front loading.” In this approach, simulations play a pivotal role in identifying and resolving potential
- [Changan China: Methods to Improve Aluminum Panel Process Design](https://formingworld.com/changan-china-aluminum-panel-case/) - 1. Goals and Needs The unique characteristics of aluminum sheet materials make it challenging for tryout personnel to optimize the final physical adjustments after manufacturing the die for an aluminum panel. Additionally, maintaining control over the quality loop is difficult. Therefore, it is crucial to assess and mitigate the risk of appearance defects during the
- [Virtual Production Part Approval Process (PPAP)](https://formingworld.com/virtual-part-approval/) - Approval of the Production Part Approval Process (PPAP) is one of the major challenges faced by carmakers and auto parts manufacturers today. This approval certifies that a supplier is ready to start serial manufacturing of a part or assembly. PPAP is typically conducted during the manufacturing process development phase and requires physical parts for process
- [Tempered Steel: Looking at Hot Forming Approaches](https://formingworld.com/hotforming-tempered-steel/) - Introduction Whether powered by an internal combustion engine or electricity, reducing vehicle weight remains a top priority in the automotive industry. Two major advantages of weight reduction are improved fuel efficiency and decreased CO₂ emissions. Various methods are employed to achieve this goal, but the most significant gains continue to come from optimizing the body-in-white
- [Advancing Crash Performance: A Comparative Analysis of Hot Forming and Cold Stamping in Indian Automotive Manufacturing](https://formingworld.com/crash-performance-cold-vs-hot-stamping/) - Introduction The automotive industry is constantly evolving, with manufacturers seeking new ways to enhance their vehicles’ performance, particularly in terms of crashworthiness. Strengthening a vehicle’s structural integrity is among the most effective strategies for improving passenger safety and achieving top safety ratings. To develop robust, high-strength structural components, manufacturers typically rely on one of two
- [Join the AutoForm Global Webinar: From Strip Layout Design to Validation: Streamlining Progressive Die Engineering on February 13](https://formingworld.com/strip-layout-design-to-validation-webinar/) - The webinar will focus on the following topics: Live demonstration of progressive die engineering workflow using a complex example Rapid and systematic designing of optimum strip layouts Strip layout validation with state-of-the-art simulation technologies Interactive Q&A session with our experts Progressive dies are crucial for high-volume metal stamping, offering efficiency and precision in manufacturing. This
- [Phoenix 3D Metaal: Rubber Pad Forming Process Becomes 3X Better Using Advanced Simulation](https://formingworld.com/phoenix-3d-metaal-netherlands/) - Introduction Phoenix 3D Metaal is a producer of stamped parts with a unique niche in the metal-forming industry. They offer a specialized rubber pad forming process (RPFP) that enables the development of a wide range of designs using a single tool. Unlike companies focused on mass production, Phoenix targets a different market, ensuring low costs,
- [Risk, Resilience, and Reinvention: The EPALFER Success Story](https://formingworld.com/epalfer-stamping-spain/) - In just over 20 years, EPALFER has grown into one of Europe’s leading independent toolmakers for the automotive industry. Located in Segadães, Portugal, EPALFER employs nearly 100 people and provides design, production, and try-out services for prototypes and small series, as well as progressive and transfer tools. For founder and CEO Eduardo Oliveira and his
- [GMTCK Die & Press: Digital Engineering Continuity within One System (Part 1: Robust Layout Modeling Process)](https://formingworld.com/gmtck-korea-stamping/) - Aligned with the slogan of GMTCK Die & Press, Bold Reformation Beyond Expectations, the Manufacturing Engineering Die Process Engineering Team has initiated bold reforms within the team and organization to advance new technologies and environments. At GMTCK (General Motors Technical Center Korea), the ME Die Process Engineering Team respects colleagues and customers by providing engineering
- [A Novel Method to Quantify Microstructure of Advanced High Strength Steels](https://formingworld.com/pro-qingyu-high-strength-steel/) - In recent years, innovations in artificial intelligence have revolutionized various industries. One notable application of data modeling in materials science is a project led by Professor Qingyu (William) Yang at Wayne State University. This article explores how Professor Yang used data modeling to predict the properties of high-strength steels, particularly dual-phase (DP) steels, without extensive
- [Smart Die Draw-In Process Established at a Chinese OEM](https://formingworld.com/smart-die-draw-in-process/) - In this article, we explore how specific strategies improved the development of automotive parts at an anonymous OEM in China, highlighting the positive impact of simulation on their stamping process. But before we dive into that, here is a quick timeline overview of stamping simulation at the OEM: 2005: Passenger vehicle production began, and until
- [Assembly Process Optimization: A Strategic Alternative to Part Optimization – A Case Study on EV Battery Case Manufacturing](https://formingworld.com/assembly-simulation-skh-smc/) - Introduction The introduction of forming simulation software has revolutionized the design and execution of complex forming processes, significantly reducing the time and effort required. Tasks that previously demanded extensive trial and error during the try-out phase can now be efficiently simulated virtually. This technological leap has inspired engineers to develop more intricate and efficient part
- [Leveraging Assembly Simulation to Build Perfect Assemblies from Parts 10 Times Out of Specification](https://formingworld.com/correcting-springback-in-assembly/) - Introduction For decades, the simulation of processes such as stamping, cold and hot forming, and roll forming has greatly benefited the automotive industry. Today’s advanced software can replicate entire process workflows, including assembly simulation, with remarkable accuracy. This case study highlights how one of our customers, a Tier 1 supplier to European OEMs, achieved a
- [Horizontal and Vertical Numerical Simulation Systems and Their Application](https://formingworld.com/horitzontal-veritial-numerical-simulation-systems/) - Various software programs based on Finite Element Method (FEM) have been developed by universities, research institutes, and companies, aiming to meet the diverse needs of modern engineering. These developments have used different implementation concepts, which have important implications for how the software is applied in practice. It is therefore important for designers, engineers, and industrial
- [Mazda Tool Maker Keylex Corp: 80% Reduction of Task-Hours for Part Validation – a Japanese Success Story with AutoForm](https://formingworld.com/keylex-corporation/) - A Speedy Delivery of Formability and Process Evaluations Using AutoForm How to validate as many parts as possible in a short period of time? In this post we see how Keylex Corporation runs all the initial evaluation tasks from modeling geometries to feasibility using AutoForm and how they reduced their man-hours by 80%! With its
- [Hot Form Quench (HFQ®) Technology: Transforming Automotive Sustainability Through Innovation](https://formingworld.com/impression-technologies-uk-hotforming/) - Achieving net zero is a crucial target for all manufacturing companies, especially in the automotive industry, which faces increasing regulation. Original equipment manufacturers (OEMs) are on the lookout for innovative green technologies to enhance or replace their existing processes. Let’s dive into the automotive sector's current landscape and learn how Hot Form Quench (HFQ) and
- [Key Benefits and Drivers for the Adoption of Hot Form Quench (HFQ®) Technology](https://formingworld.com/hot-formed-quenching-technology-benefits/) - Introduction Cold forming of aluminum has been in use for several decades, but its capabilities constrain the products it can create. This process restricts design flexibility, as complex parts must be divided and formed individually before being assembled later. By forming at elevated temperatures after solutionizing, hot forming overcomes many disadvantages of the cold forming
- [300% Faster Aluminum Quenching Time: Impression Technologies & Fischer Group HFQ Case](https://formingworld.com/hot-formed-quenching-technology-case-study/) - Introduction Aluminum hot forming offers several advantages. However, many OEMs are still cautious about investing in this technology, as has always been the case in the automotive and aerospace industries. They tend to be understandably conservative when adopting new technologies, preferring to subject them to multiple rounds of testing and validation before incorporating them into
- [Join the AutoForm Global Webinar: Smart Engineering for Smart Tool Tryout, 12 November](https://formingworld.com/smart-tool-tryout-webinar/) - In this webinar, we will talk about: SMART Stamping Process Engineering as pre-requisite for Smart Tryout Data produced by engineering to effectively support tryout Best-Practices: real application of data produced in engineering to troubleshooting issue during tryout How Data created in engineering will effectively support issues troubleshooting during tool tryout Tool shop is the place
- [The part-thickness dependent Forming Limit Curve that does not suffer from test artefacts](https://formingworld.com/tata-forming-limit-curve-test/) - Forming Limit Curves made easy FLCs (Forming Limit Curves) are essential tools for evaluating the formability of parts, showing the maximum level of strain a material can take before splitting. The challenge is in making them. The traditional approach (Nakazima or Marciniak) has three main issues: 1) It requires a lot of material, time and
- [Join the AutoForm Global Webinar: Unlock the Potential of Digital Process Planning on October 29](https://formingworld.com/digital-process-planning-webinar/) - Discover how AutoForm's state-of-the-art technology can revolutionize your operations by: Streamlining Efficiency: Create process plans quickly and accurately Optimizing Costs: Reduce waste and boost profitability Enhancing Quality: Ensure consistent and high-quality output Facilitating Collaboration: Foster seamless teamwork across departments Join us for a webinar exploring the transformative power of digital process planning Process planning is
- [LINGYUN China: Predict & Optimize Welding Distortion of Side Rail Assembly](https://formingworld.com/side-rail-assembly-optimization/) - The side sill assembly is a crucial car component, contributing to both safety and quality. To meet safety requirements, it is typically constructed from ultra-high strength steel and contains a significant number of welding points (Fig. 1). As a result, controlling the dimensions of the side sill assembly is a challenging task. In this article,
- [Gestamp: Turning Challenges into Opportunities—Sustainable Advances in the Manufacturing Industry](https://formingworld.com/gestamp-sustainable-manufacturing/) - In pursuit of continuous process improvement, Gestamp has embraced recent recommendations we presented on integrating stamping and assembly processes solutions. In collaboration with the BIW Gestamp Design team, we hosted two webinars that brought together teams overseeing each plant. These sessions demonstrated the profits and results achieved by each team through the application of our
- [NIO China: Avoiding Thermal Distortions after E-Coating & Baking with BiW Assembly Simulation](https://formingworld.com/nio-china-biw-assembly/) - Introduction During the heating and cooling treatments involved in coating electrophoresis or post-painting baking, the body side outer panel of a Body in White (BiW) may suffer permanent plastic deformations such as buckles or waves. These defects significantly impact the quality of the vehicle. Typically, these deformations arise due to: Local temperature differences between the
- [Thriving as a Stamping Die Builder in the North American Automotive Tooling Industry: A Business Owner’s Musings](https://formingworld.com/tom-cacic-gs-die-design/) - Tom Cacic, G.S. Die & Design, Inc. Due to the real and ever-growing pressures and new demands in the automotive world, such as the need for higher strength materials and more complex geometries, we chose to turn to AutoForm simulation software some 15 years ago. We had begun to quote for larger parts of a
- [Recognizing a Great Place to Work in Stamping & BiW Assembly Simulation: The Mouhcine Kahziz Story](https://formingworld.com/mouhcine-kahziz-autoform-story/) - We all aspire to achieve a meaningful career at a great company. In today’s article, we get to see how Mouhcine Kahziz transitioned from Application Engineer to Business Consultant at AutoForm, fulfilling his many skills and interests across domains. Fig. 1: Mouhcine Kahziz, Business Consultant, AutoForm Starting as an Application Engineer Mouhcine’s professional path began
- [Schuler Industrial Use of the FAST Aluminum Hot Forming Method](https://formingworld.com/fast-hotforming-aluminum-schuler-group/) - In this article, we explore a groundbreaking process jointly developed by Schuler in collaboration with Imperial College London and Hanlei (Guangdong) Technologies. The process goes by the acronym FAST and represents a breakthrough in the way aluminum hot forming is carried out in the industry. Fig. 1: Team Members from Schuler, Imperial Collage London, Hanlei
- [Stamping Out Stereotypes: One Woman’s Success Story in Stamping at Ford Otosan](https://formingworld.com/women-in-stamping-berna-tunali/) - Our Women in Stamping series has proven to be very popular. In this new blog post, Berna Tunali from Ford Otosan reports on her journey and encourages new women in the industry. I’ve spent nine incredible years in the automotive industry, and currently work at Ford Otosan, Turkey’s leader in the field. Today, my career
- [Mitsubishi Motors Reports: Efficiently Implementing Die Face Compensation](https://formingworld.com/die-face-compensation-mitsubishi/) - In recent years, reverse engineering methods have gained significant attention in the automotive industry’s tooling sector. In designing manufacturing automotive parts, tooling profoundly impacts quality, cost, and delivery time. However, traditional craftsmanship still dominates the tool development and manufacturing process, presenting numerous challenges in streamlining and digitizing the process. Key challenges include ensuring consistency between
- [Join the AutoForm Global Webinar: Compensation Is More Than “Compensation”, September 4](https://formingworld.com/compensation-is-more-than-compensation-webinar/) - In this Webinar, you will learn: How to achieve optimal efficiency and improve the design process The steps to manage compensation after a part design change About typical update behaviors observed after part design modifications Your CAD system plays a vital role in your daily process design tasks yet, there is always room for enhancement.
- [Smart Engineering for Smart Tool Tryout and Production](https://formingworld.com/smart-engineering-for-smart-tooling/) - What tool shop and production plant managers should have handy when unexpected issues arise For those who missed this online event it’s not too late to see the webinar video! Please note: this video will only be available to the public for a limited time. Register for access here The digital twin prototype is up
- [Simulation Optimizes Precision-Driven FluidForming Metal Forming Process](https://formingworld.com/fluidforming-hydroforming-aerospace/) - FluidForming Case Study Demonstrates the Efficacy of Simulation on Complex Aerospace Part. FluidForming Americas, LLC, headquartered in Tennessee, forms highly complex and repeatable parts for numerous quality- and precision-driven industries such as automotive, appliance, energy, and aerospace industries. Recently produced parts include fuel cells, battery enclosures, fan blades, and heat exchangers. The FluidForming hydroforming process
- [Ensure Consistent Dimensional Accuracy with Robust Springback Compensation](https://formingworld.com/accuracy-compensation-webinar/) - For those who missed this online event, you can now see the webinar video! Please note: this video will only be available to the public for a limited time. Register for access here Sign up here to access the webinar video on demand: Registration form for access Video duration approx. 1 hour Content of this
- [Integrated Tool Geometry Workflow from Concept to CNC](https://formingworld.com/integrated-tool-geometry-workflow-webinar/) - For those who missed this online event, you can now see the webinar video! Please note: this video will only be available to the public for a limited time. Register for access here Sign up here to access the webinar video on demand: Registration form for access Video duration approx. 1 hour Content of this
- [Virtual Maturation Methods for Pre-Hem Flange Development](https://formingworld.com/virtual-maturation-methods-for-a-hemmed-assembly/) - For those who missed this online event, you can now see the webinar video! Please note: this video will only be available to the public for a limited time. Register for access here Sign up here to access the webinar video on demand: Registration form for access Video duration approx. 1 hour Content of this
- [Improving Material Utilization for Sheet Metal Components](https://formingworld.com/improving-material-utilization-webinar/) - For those who missed this online event, you can now see the webinar video! Please note: this video will only be available to the public for a limited time. Register for access here Sign up here to access the webinar video on demand: Registration form for access Video duration approx. 1 hour Content of this
- [Schuler and AutoForm: Press Shop 4.0 through Smart Engineering](https://formingworld.com/press-shop-4-0-schuler-webinar/) - For those who missed this online event, you can now see the webinar video! Please note: this video will only be available to the public for a limited time. Register for access here Sign up here to access the webinar video on demand: Registration form for access Video duration approx. 1 hour Content of this
- [Is Compensation Complex?](https://formingworld.com/is-compensation-complex-webinar/) - For those who missed this online event, you can now see the webinar video! Please note: this video will only be available to the public for a limited time. Register for access here Sign up here to access the webinar video on demand: Registration form for access Video duration approx. 1 hour Content of this
- [Evolving Hemming Process Development](https://formingworld.com/evolving-hemming-process-development-webinar/) - For those who missed this online event, you can now see the webinar video! Please note: this video will only be available to the public for a limited time. Register for access here AutoForm users have long been able to complete hemming studies using the inner and out parts of the closure. With the launch
- [A Smart and Systematic Approach for Tube Forming Engineering](https://formingworld.com/tube-forming-engineering-webinar/) - For those who missed this online event, you can now see the webinar video! Please note: this video will only be available to the public for a limited time. Register for access here Systematic Process Improvement for Tube Hydroforming Tubing contributes to lower costs, advanced safety and lightweighting of automotive components like chassis parts, shock
- [Smart Engineering Enabling Smart Production at Volvo Cars](https://formingworld.com/smart-engineering-webinar/) - For those who missed this online event, you can now see the webinar video! Please note: this video will only be available to the public for a limited time. Register for access here The quest for “Zero Production Failures” has been a focus of many automotive part producers during the past years – suppliers and
- [Simulation Driven Pre-Hem Flange Creation and Compensation](https://formingworld.com/simulation-driven-pre-hem-flange-creation-webinar/) - For those who missed this online event, you can now see the webinar video! Please note: this video will only be available to the public for a limited time. Register for access here A relationship exists between all components of a product. Due to specialization and the sheer complexity of many systems, we focus on
- [Evolving BiW Assembly Process Development](https://formingworld.com/evolving-biw-assembly-webinar/) - For those who missed this online event, you can now see the webinar video! Please note: this video will only be available to the public for a limited time. Register for access here With the launch of AutoForm Assembly, users quickly became aware of the significance of developing their assembly processes while accounting for tolerances,
- [Stamping Process Engineering –  Get the Tool Right at the First Cut](https://formingworld.com/stamping-process-engineering-webinar/) - How tool makers benefit from a comprehensive application of digital dies compensation For those who missed this online event, you can now see the webinar video! Please note: this video will only be available to the public for a limited time. Register for access here Time. Money. Quality. Always factors! Die milling and subsequent adjustments
- [The Next Evolution of CATIA-based Process Design](https://formingworld.com/catia-based-process-design/) - For those who missed this online event, you can now see the webinar video! Please note: this video will only be available to the public for a limited time. Register for access here Every small improvement in our tools and methods can lead to substantial savings overall. “Process Design” is a cross-functional role that requires
- [Kickstart Your Stamping Process Feasibility by Using Smart Frontloading Technology](https://formingworld.com/smart-frontloading-webinar/) - Accelerating Part and Process Maturation For those who missed this online event, you can now see the webinar video! Please note: this video will only be available to the public for a limited time. Register for access here Industry 4.0 is characterized by increased digitalization, thus for the stamping industry, the focus is now shifting
- [Achieving Smart Engineering Using Software Systems Engineering](https://formingworld.com/achieving-smart-engineering-webinar/) - For those who missed this online event, you can now see the webinar video! Please note: this video will only be available to the public for a limited time. In this video you will learn: Smart engineering being a key enabler of smart production The role of physics-driven digital process twins How to consistently build
- [Hemming Process Simulation for BiW Assembly](https://formingworld.com/hemming-process-simulation-webinar/) - For those who missed this online event, you can now see the webinar video! Please note: this video will only be available to the public for a limited time. Register for access here For years, stamping simulation through AutoForm has afforded users the knowledge to develop fully engineered tooling solutions to optimize forming and accuracy
- [Integrating Smart Engineering and Digital Quality Management](https://formingworld.com/integrating-smart-engineering-webinar/) - Expanding QM capability by using smart engineering results For those who missed this online event, you can now see the webinar video! Please note: this video will only be available to the public for a limited time. Register for access here Today’s automotive quality management processes are routinely assessing process quality for the production of
- [Digital Twin Applications in Today’s Automotive BiW Process Chain](https://formingworld.com/digital-twin-applications/) - Understanding the relationship between stamped part and BiW assembly quality For those who missed this online event, you can now see the webinar video! Please note: this video will only be available to the public for a limited time. Register for access here Today’s automotive quality management processes are routinely assessing process quality for the
- [Digital Die Spotting: How Franci S.r.l. Streamlines Their Tryout Process](https://formingworld.com/digital-die-spotting-how-franci-s-r-l-streamlines-their-tryout-process-june-7-2022/) - How tool shops can benefit from an accurate application of the digital die spotting For those who missed this online event, you can now see the webinar video! Please note: this video will only be available to the public for a limited time. Register for access here Reduce time-to-market or the overall lead time is
- [Production Support Methodologies to Achieve BiW Assembly Accuracy](https://formingworld.com/production-support-assembly/) - Improving BiW assembly accuracy by eliminating physical trial and error studies For those who missed this online event, you can now see the webinar video! Please note: this video will only be available to the public for a limited time. Register for access here Achieving good BiW Assembly is a significant challenge, with so many
- [Accelerate Your Stamping Process Feasibility Through Geometry Ideation and Systematic Improvement](https://formingworld.com/stamping-feasibility-webinar/) - Knowing what you want to make, and making it could be separated by too much time For those who missed this online event, you can now see the webinar video! Please note: this video will only be available to the public for a limited time. Register for access here This is a primary roadblock to
- [Increasing Crash Safety of BiW Assemblies](https://formingworld.com/crash-safety-biw/) - Press hardened tubes manufactured by Hot Metal Gas Forming (HMGF) For those who missed this online event, you can now see the webinar video! Please note: this video will only be available to the public for a limited time. Register for access here Hot stamping processes of sheet metal produce lightweight and high-strength parts. By
- [Digital Twin Applications in Today’s Automotive BiW Process Chain](https://formingworld.com/digital-twin-applications-webinar-2022/) - What automotive managers need to know about digital twin applications For a limited time, you can access the on-demand video of this event! Digital twins play a key role in digital transformation processes and in the implementation of fully digital process chain work flows. Access the webinar recording to learn to see AutoForm’s digitalization experts
- [Creating Digital Process Twins in BiW Engineering](https://formingworld.com/creating-digital-process-twin-engineerig/) - What managers and engineers working in the automotive stamping industry should consider when creating a digital process twin For a limited time, you can access the on-demand video of this event! In the continuous search of efficiency increase, cost reduction and quality improvements during part production, the implementation of the digital twin concepts can play
- [Part and Tool Compensation Methodologies to Achieve BiW Assembly Accuracy](https://formingworld.com/compensation-methodologies-stamping-webinar/) - For a limited time, you can access the on-demand video of this event! For years, stamping simulation through AutoForm has afforded users the knowledge to develop fully engineered tooling solutions to optimize forming and accuracy of the resulting parts. Consideration of how these parts come together with many others in the BiW assembly process was
- [Achieving Process Accuracy Using Advanced Solver and Evaluation Standards](https://formingworld.com/process-accuracy-webinar/) - For a limited time, you can access the on-demand video of this event! Higher quality standards, shorter delivery times, more cost-effective and flexible production are widely used key performance indicators measuring the success of automotive manufacturing. One key ingredient to success is an engineering process that aims at comprehensive process accuracy. This requires a deep
- [Groundbreaking Advanced Friction Modelling for Hot Stamping Simulations](https://formingworld.com/advanced-friction-modelling-hotstamping-webinar/) - The weakest link in hot stamping… until today For a limited time, you can access the on-demand video of this event! Until recently, frictional behavior during hot stamping had only been studied in scientific literature. This is because there was no industrial solution to integrate an advanced friction model like cold forming into forming simulations.
- [Another Compensation Example?](https://formingworld.com/compensation-webinar-112021/) - What would you have done? For a limited time, you can access the on-demand video of this event! We cannot discuss the compensation process enough. Starting from the detailed inputs, thru the final approach to try-out methods, this topic spans an extreme amount of content. So, we have to break this down to manageable pieces
- [Why Mill What You Know Will Be Adjusted Later?](https://formingworld.com/webinar-why-mill-tool-surfaces/) - Creation of tool relief surfaces for manufacturing For a limited time, you can access the on-demand video of this event! The industry continues to push towards a full digital process. We want to simulate what will exist in the real die. This applies to fine details of the manufacturing process, such as adjustments to surface
- [Digital Twins in the Automotive BiW Process Chain](https://formingworld.com/webinar-digital-twins-biw-process/) - What Automotive Managers Need to Know Now For a limited time, you can access the on-demand video of this event! The fourth industrial revolution – Industry 4.0 – is all about the creation of “Cyber-Physical Systems”, i.e. the connection of digital technologies with the physical, real world. What this means for the automotive BiW process
- [How to Bridge Stamping Engineering, Tool Tryout and Production](https://formingworld.com/webinar-bridge-stamping-engineering-tool-tryout/) - Bring in-quality tools to the production plant in time – by matching reality to simulation! For a limited time, you can access the on-demand video of this event! Designing a Robust Manufacturing Process in the virtual world of simulation is a crucial step. Getting a good start on simulation is always the best we can
- [Accelerating Part and Process Maturation](https://formingworld.com/accelerating-maturation/) - Boost Your Competitiveness by Using Smart Frontloading Technology For a limited time, you can access the on-demand video of this event! Are you looking for a solution to further safe time during stamping process engineering? Are you curious which digital tools and methodologies are most effective for smart frontloading? This video addresses these questions and
- [Minimizing Production Reject Rates](https://formingworld.com/webinar-minimizing-production-reject-rates/) - Robust Production Processes for Hydroforming For a limited time, you can access the on-demand video of this event! Experiencing unacceptable reject rates in production despite “ok” simulation results. Profits hit by unexpected production issues and downtimes caused by only slight fluctuations in process conditions. Does this feel familiar to you? Access the webinar recording to
- [Realizing the Compensation Strategy in CAD](https://formingworld.com/webinar-compensation-strategy-in-cad/) - How to Create Compensated Surfaces Efficiently from Simulation Results For a limited time, you can access the on-demand video of this event! You have spent valuable time optimizing the trim curves, input all of the process parameters, friction model, material properties, and tool kinematics. The digitally engineered compensation strategy is completed and confirmed after a
- [How to Ensure Quality Along the Whole Stamping Process Chain](https://formingworld.com/webinar-quality-stamping-process-chain/) - Design a Robust Manufacturing Process For a limited time, you can access the on-demand video of this event! To generate an efficient production process which is capable of stamping a large number of parts on-time, in-quality and at minimum cost, is the ultimate goal of all stamping parts manufacturers. However, achieving this ultimate goal is
- [Digital Process Chain Integration](https://formingworld.com/digital-process-chain-webinar/) - Seamless Integration of Cost Engineering Data in MES/PLM Systems For a limited time, you can access the on-demand video of this event! Cost planning activities today are capable of generating highly mature and valuable part, cost and engineering data. Propagating and making this data available and transparent to colleagues, departments, and management brings benefits to
- [The AutoForm Pareto Principle](https://formingworld.com/autoform-pareto-webinar-062021/) - An Easy-to-Use Methodology to Ensure Consistent Accuracy For a limited time, you can access the on-demand video of this event! The AutoForm Pareto Principle coordinates the optimal engineering process in terms of optimization efforts and accuracy achievement. When simulations are based on the Pareto Principle, modelling parameters are applied and, hence, modelling accuracy is achieved
- [Going Beyond Draw Process Design](https://formingworld.com/autoform-process-design-webinar062021/) - Design of the Trim Process with Customized Features For a limited time, you can access the on-demand video of this event! The design of any stamping process contains a mix of standards, formability, quality, and artwork. Specifically when it comes to trim design, there is a heavy influence from standards which guide how the design
- [Getting Your Blanks Right](https://formingworld.com/autoform-blanks-webinar/) - Determining Optimal Blanks to Reduce Risk and Ensure Profitability For a limited time, you can access the on-demand video of this event! “A man who does not plan long ahead will find trouble at his door.” This ancient quote from Confucius is more relevant than ever. Early planning of stamping plays a major role in
- [From Concept to Final Die Face Design](https://formingworld.com/autoform-dieface-ondemand/) - Utilize Powerful, Easy to Use, and Customized Functionality to Create Your Process Designs For a limited time, you can access the on-demand video of this event! From the outside, creation of die face surfaces can be viewed as a straight forward task. For example, an addendum in a certain region must be created providing a
- [AutoForm Assembly in the Virtual and Physical World](https://formingworld.com/autoform-assembly-solution-video/) - Digital Integration of Stamping and BiW Process Chains For a limited time, you can access the on-demand video of this event! Gain insight into AutoForm's new solution AutoForm Assembly! 2 Global Webinars outline the tremendous potentials and show how to integrate the Stamping and BiW Process Chains. Whether looking to begin assembly feasibility studies, engineer
- [Quintus Technologies: Optimizing Sheet Metal Forming for Aircraft Doorframes](https://formingworld.com/quintus-technologies-aircraft-doorframes-metal-forming/) - Submitted by: Eric Blasiman, Business Development Manager – SMF Sales Introduction: In this blog, we will explore how Quintus Technologies has revolutionized the sheet metal forming process for aircraft doorframes. By implementing high-pressure forming technology, innovative tool design, and AutoForm’s simulation software, Quintus has successfully reduced the number of production steps from sixteen to just
- [New Model Tooling at Nissan: Forming Simulation at its BEST in Robustness & Tryout Mapping](https://formingworld.com/nissan-success/) - In this article we examine how the successful evaluation of Robustness and Tryout Mapping by Nissan resulted in a push to see AutoForm-Sigmaplus routinely support new model tooling development. Current high production volumes at Nissan, has put a high demand on their large press lines which are being utilized to maximum capacity. Thus the reliability
- [Design with Confidence: Reduce Risk with Early Feasibility Analysis](https://formingworld.com/early-feasibility-analysis-webinar/) - For those who missed this online event, you can now see the webinar video! Please note: this video will only be available to the public for a limited time. Register for access here Sign up here to access the webinar video on demand: Registration form for access Video duration approx. 1 hour Content of this
- [Digital Tool Compensation Methodology: Rapid Creation of Compensated and Validated CAD Quality Tool Surfaces](https://formingworld.com/digital-tool-compensation-methodology/) - For those who missed this online event, you can now see the webinar video! Please note: this video will only be available to the public for a limited time. Register for access here Sign up here to access the webinar video on demand: Registration form for access Video duration approx. 1 hour Content of this
- [Continued Evolution of BiW Assembly Process Development](https://formingworld.com/biw-assembly-process-development/) - For those who missed this online event, you can now see the webinar video! Please note: this video will only be available to the public for a limited time. Register for access here Sign up here to access the webinar video on demand: Registration form for access Video duration approx. 1 hour Content of this
- [Process Design with a New Approach](https://formingworld.com/process-design-new-approach-webinar/) - For those who missed this online event, you can now see the webinar video! Please note: this video will only be available to the public for a limited time. Register for access here Sign up here to access the webinar video on demand: Registration form for access Video duration approx. 1 hour Content of this
- [My Thirty-Eight-Year Career in Tool & Die](https://formingworld.com/tool-die-experience-america/) - Michigan has the largest number of tool and die shops supplying the North American automotive stamping industry. Grand Rapids, on the western side of the state, has always had the greatest concentration of these shops. Growing up there, a career in die making was a natural draw for me. Though I knew the training /
- [Japanese Tool Maker RAPIIT: On Innovating the Prototype Stamping Processes](https://formingworld.com/rapiit-japan-automotive-stamping/) - Rapiit is a company located in Akaiwa City, Okayama, specializing in prototype stampings, tool design, and tool making for automotive parts manufacturers. Rapiit increasingly handles the entire process in-house, from drawing 3D data from the desired product shape and making tools to processing into products. However, Rapiit was facing a number of issues: Quotations were
- [Join the AutoForm Global Webinar: Efficient Solution to Fix Tolerance Issues in Assembly Lines, July 10](https://formingworld.com/webinar-assembly-tolerance-issues/) - Being an expert in body-in-white, you likely encounter daily challenges related to the dimensional accuracy of assemblies. Whether it concerns doors, closures, structural sub-assemblies, floor or side panels, we all know that ‘green’ stamping parts does not necessarily mean and guarantee reaching an assembly in tolerance. Therefore, finding the most efficient solutions to predict and
- [PT. Adyawinsa Stamping Industries: Enhanced Springback Prediction for HSS Material in Flange Operations](https://formingworld.com/pt-adyawinsa-stamping-indutries/) - PT Adyawinsa Stamping Industry, established in Karawang, Indonesia in 2005, is a part and tool supplier (including also jig fixtures, racks, etc.) for automakers including Honda, Nissan, and Toyota. The challenges PT Adyawinsa faced in designing and manufacturing tools for High Strength Steel (HSS) parts were increasing. To become more efficient in handling HSS parts
- [Is it Time to Change the Die Spotting Workflow? The SAIC GM Wuling China Case](https://formingworld.com/sgmw-china-stamping/) - In this blog, we’ll discuss a test and its outcomes that helped Chinese OEM SAIC GM Wuling (SGMW) to make an informed decision about their die spotting workflow. In general, the gap between the upper and lower die for sheet metal stamping should be equal to the sheet’s thickness. However, during the forming process, the
- [Join the AutoForm Global Webinar: Lightweighting Made Easy with Hot Metal Gas Forming, June 20](https://formingworld.com/hot-metal-gas-forming-webinar/) - The world of sheet metal forming is evolving and hot stamping is at the forefront of this revolution. Hot stamping processes of sheet metal produce lightweight and high-strength parts. By extending this technology to tubular parts, engineers reach ever higher strengths with an additional reduction in the number of parts and car weight. In this
- [Influence of Roughness on the Numerical Simulation of the Tribological System in the Stamping Process](https://formingworld.com/influence-tribological-sytems-results/) - The quality of a part punched by the sheet metal forming process is directly related to the tribology and the frictional conditions acting in the process. The friction conditions depend on sheet material, tool material, lubricant, surface roughness, normal forces, deformation speed and other factors. This combination of factors is called a tribological system. Tribology
- [One of General Motors’ Approaches for Springback Compensation with AutoForm](https://formingworld.com/general-motors-springback-compensation/) - Springback is a phenomenon we just can't avoid in sheet metal forming. Depending on the part geometry, material and die face design, we'll observe more or less springback in a formed part, and that undesired shape has to be somehow corrected to bring the part within the specified tolerances. Prior to correcting (morphing) tooling surfaces
- [Volvo Cars Precision Study: Assessing the Impact of Tooling Roughness on Simulation Accuracy](https://formingworld.com/volvo-tooling-roughness-simulation/) - In a collaborative study, AutoForm, Volvo Cars, and the Department of Mechanical Engineering at the Blekinge Institute of Technology in Sweden analyzed the influence of tooling roughness on simulation accuracy. Volvo Cars provided surface measurement data collected between 2015 and 2023 from a variety of production and tryout tools. This study focused on 100 surface
- [Join the AutoForm Global Webinar: Process Design with a New Approach, June 6](https://formingworld.com/process-design-approach-webinar/) - We are thrilled by the tremendous interest and engagement in our last webinar! Due to the great response and feedback from our community, we understand that some of you were unable to join us live. We are excited to announce that we will be offering two additional live sessions to ensure that everyone has the
- [Nissan Production Enhancement: Robustness Analysis Identifies Factors Behind Unexpected Splits](https://formingworld.com/nissan-autoform-sigma-application/) - Nissan Motors, facing unexpected splits during mass production, launched a project to identify the influencing factors using simulation. Here’s how the project unfolded. Lightweighting Woes Offer Opportunities Nissan offers a number of electric vehicle (EV) models and e-POWER-equipped vehicles, with an ultimate goal of zero emissions. They’ve even won three awards in EV production: "2022-2023
- [Meconet Wins Stamping Clients: Quantifying Simulation Cost Savings](https://formingworld.com/meconet-stamping-agricultural-parts/) - Meconet is a North-European manufacturer of high-quality stamping panels for forestry harvesting vehicles, off-road vehicles, and various other applications, serving clients like AGCO, John Deere, and Mitsubishi Logisnext. The company provides the tools these OEMs need to stamp reliable sheet metal parts. Meconet upholds its motto, “Innovations are built together,” by collaborating closely with customers throughout
- [Mondragon & Ford: Advanced Friction Models for Industrial Stamping Process Simulation](https://formingworld.com/friction-models-mondragon-ford/) - Have a look at advanced friction models for industrial stamping process simulation here:
- [Join the AutoForm Global Webinar: Virtual Tool Buy-Off as Stamping Process Engineering Validation, May 22](https://formingworld.com/virtual-tool-buy-off-webinar/) - Theory and practice on why and how to embed this method in the stamping process engineering In this webinar, we will explore: Why virtual tool buy-off must replace today’s conventional validation process How this approach ensures enhanced quality across the entire stamping process Essential tasks required to successfully navigate the virtual tool buy-off phase and
- [SATE: The New Aerospace Stamping Case](https://formingworld.com/sate-aerospace-stamping-case/) - In our previous article, we covered how aerospace part supplier Senior Aerospace Thermal Engineering (SATE) a UK-based aerospace component manufacturer and part of Senior plc, an international manufacturer of high technology components and systems, integrated forming simulation software into their New Product Introduction (NPI) business. In this article, we explore a specific case encountered by
- [SATE UK: Advancing Aerospace Part Design and Production through Simulation](https://formingworld.com/sate-aerospace-simulation/) - Introduction Simulation software, a longtime staple in the automobile industry, is gaining momentum in aerospace engineering for designing parts and stamping processes. In this article, we explore adaptation of simulation software for metallic hot-forming parts at Senior Aerospace Thermal Engineering (SATE), a UK-based aerospace component manufacturer and part of Senior plc, an international manufacturer of
- [Aerospace Case: SATE Leverages Simulation to Gain Design Expertise](https://formingworld.com/sate-aerospace-simulation-stampings/) - In our previous articles, we covered how aerospace part supplier Senior Aerospace Thermal Engineering (SATE) a UK-based aerospace component manufacturer and part of Senior plc, an international manufacturer of high technology components and systems, integrated forming simulation into their New Product Introduction (NPI) business. We also looked at a case study of how they used
- [Validating Assembly: Has a New Era of Digital Prototyping in BiW Manufacturing Arrived?](https://formingworld.com/sub-assembly-simulation/) - Find the answer to if the era of digital prototyping in BiW manufacturing has arrived here:
- [How to Achieve Accurate Material Simulations If You are Not Able To Do Advanced Material Testing](https://formingworld.com/accurate-simulations-tata-steel/) - Find out how to achieve accurate material simulation of you are not able to do advanced material testing here:
- [Industry 4.0 and the Full Digitalization of the Stamping and BiW Product Development and Engineering Process](https://formingworld.com/full-digitalization-stamping-biw/)
- [Experience Meets the Right Tools for Success: Bill Pittman Explains His Approach to Stamping Feasibility](https://formingworld.com/stamping-feasibility-pittman/) - Find out how Bill Pittman, Stamping Feasibility Manager for Mahindra Automotive North America, approaches stamping feasibility here:
- [Spring Symposium of the NADDRG: Pulling Back the Curtain on Industry-Relevant Sheet Metal Research](https://formingworld.com/naddrg-sheet-metal-research/) - The recent and accelerating trend towards electrification of vehicle drive trains has added urgency to the automotive industry’s challenge of building attractive vehicles that also satisfy the competing demands of lightweighting and occupant safety. The stamping industry and sheet metal producers have responded strongly with new and innovative production processes as well as new grades
- [Women in Stamping: Navigating the Engineering World](https://formingworld.com/women-in-stamping/) - Have a look at Lidia Casas from Neklar describing how women in stamping are navigating the engineering world here:
- [Two Women from Delga Brazil on Women in Stamping Today](https://formingworld.com/women-stamping-industry-equality/) - On Overcoming Obstacles for Women in Stamping This is part two of our Women in Stamping Series, celebrating equality and opportunity. See Part 1 | See Part 2 | See Part 3 | See Part 4 The automotive industry is undergoing rapid transformation, fueled by innovation in technology and the changing face of its workforce. Women are playing a key role
- [Three Volkswagen Women Have Their Say on Women in Stamping](https://formingworld.com/women-part-stamping-hiring-equality/) - Celebrating International Women’s Day in the BiW Stamping & Assembly Industry The automotive industry is undergoing rapid transformation, fueled by innovation in technology and the changing face of its workforce. Women are playing a key role in this evolution. This is part three of our Women in Stamping Series, celebrating equality and opportunity. See Part 1 |
- [Five Statements from Women at General Motors on Our Industry](https://formingworld.com/women-part-stamping-hiring-opportunity/) - The automotive industry is undergoing rapid transformation, fueled by innovation in technology and the changing face of its workforce. Women are playing a key role in this evolution. This is part four of our Women in Stamping Series, celebrating equality and opportunity. See Part 1 | See Part 2 | See Part 3 | See Part 4 Gender equality isn't just
- [Launching the Digital Transformation for Optimum Feasibility with Time Saving Process Design](https://formingworld.com/stamping-process-design-feasible/) - Part 1. Enhancing the Efficiency of Your Engineering Process Design What does “optimum engineering process” mean to you? The cornerstone of efficient material use is to produce with the least amount of raw materials. It's equally vital to consider defect rates, aiming to eliminate or at least minimize issues like splits, wrinkles, and springback. When
- [GOITECH Korea Digital Transformation Feasibility Case Study](https://formingworld.com/giotech-stamping-digital-transformation/) - A Practical Case Study on Streamlining Engineering Processes As discussed in Part 1, we aim to present an enhanced process using AutoForm's DieDesigner for customers who initiate their modeling process with CAD software, showcasing results from actual client experiences. Founded in 1991, GOITECH specializes in the manufacturing of press dies for automobiles. The company is
- [Innovation in Action: How Simulation Resolves Manufacturing Assembly Challenges](https://formingworld.com/assembly-simulation-required-tolerances/) - Introduction The last few decades have seen a tremendous surge in productivity in the development of Body-in-White (BiW) components. Forming tools and processes are now engineered almost entirely based on simulations. Problems are identified and remedied virtually, making prototyping obsolete and minimizing effort in physical tryouts. A key driver of this digital transformation is the
- [Revisiting Pittman’s Top Four Common Pitfalls in Stamping Engineering: Do You Agree?](https://formingworld.com/four-pitfalls-stamping-engineering/) - Bill Pittman, the Stamping Feasibility Manager for a global Automotive manufacturer, is known for his engineering philosophy to produce high quality parts with minimal material waste and the least number of dies possible. In our last article, we asked Bill to share his "Top Four Common Pitfalls" in the field of stamping engineering to avoid
- [Geometry Engineering at Stellantis Increases Efficiency of Body in White Assembly Processes](https://formingworld.com/stellantis-biw-assembly/) - Find out how Stellantis increase the efficiency of their Body in White assembly processes using geometry engineering here:
- [Trimline Optimization: Insights from Gallarati s.r.l. on Conducting and Analyzing This Type of Simulation](https://formingworld.com/gallarati-italy-trimline-simulation/) - Trimline optimization serves as the third pillar of the tool tryout process, alongside springback compensation and tool spotting. Its objective is to produce a part that adheres to specified profile tolerances—a challenge facing many tool construction companies prior to tool buy-off. (For additional information on AutoForm solutions for the first and second pillars, refer here
- [Impression Technologies: Unlocking Ultra-High Strength Aluminum Lightweighting through HFQ Hot Forming](https://formingworld.com/impression-technologies/) - The ultimate aim of the sheet metal industry is to manufacture products that meet quality standards as efficiently as possible. Ongoing research continually seeks to identify superior materials and manufacturing techniques. One material that has long been of interest to the sheet metal industry is ultra-high strength aluminum, with a tensile strength greater than 300
- [Imperial College London, Department of Mechanical Engineering: Shaping Industry 4.0's BiW Digitalization Experts](https://formingworld.com/imperial-college/) - Find out about the courses on offer at Imperial College in the Department of Mechanical Engineering featuring stamping simulation.
- [Making a Replica 1960s Sports Car BiW out of Just 30 Panels: MW Design Achieves Optimal BiW Stampings](https://formingworld.com/mw-designs-biw-sports-car-stamping-electric-replica/) - Sports cars are the epitome of extreme engineering, with their unique design requirements making them particularly challenging to build. The body-in-white (BiW) of sports cars, in particular, poses difficulties due to its complex curvature. But what happens when you attempt to reproduce a sports car that was designed over six decades ago using state-of-the-art stamping
- [How to Avoid Financial Risk at an Early Stage of Part Design](https://formingworld.com/springback-compensation-feasibility-drawbeads/) - Find out how Stephan Kueper delves into the significance of conducting through early feasibility studies how they relate to “too little, too late” here:
- [How the Digital Twin Concept Transforms Tool Design & Construction: Digitalization Manager Insights Part 3](https://formingworld.com/digital-twin-manager-tool-design/) - Find out how we unravel the complexities, potential barriers, and management considerations involved in harnessing the full potential of the digital twin here:
- [How the Digital Twin Concept Affects Planning & Budgeting: Digitalization Manager Insights Part 2](https://formingworld.com/digital-twin-manager-stamping-budgeting/) - Find out how we explore the benefits, complexities, and management considerations associated with using the digital twin for planning and budgeting here:
- [The Stamped Parts Digital Twin in its Early Stages: Digitalization  Manager Insights Part 1](https://formingworld.com/digital-twin-manager-stamping/) - Find out how AutoForm´s Leandro Cardoso explores the early stages in the development of stamped parts and assemblies here:
- [Bringing the Digital Twin Concept to Tryout & Production: Digitalization Manager Insights Part 4](https://formingworld.com/digital-twin-manager-stamping-tryout/) - Find out how we explore the pivotal phases of tryout and production, where the digital twin concept takes center stage here:
- [Full Tracking of Material Properties from Coil to Assembly for Hydro-forming Components](https://formingworld.com/tracking-material-properties-coil/) - Find out about full tracking of material properties from coil to assembly for hydro-forming components here:
- [GAC China: Low-Cost Dashboard Panel Stamping Process](https://formingworld.com/gac-china-stamping/) - Find out how the optimization of the dashboard panel by Chinese automobile manufacturer GAC is examined here:
- [AutoForm's Process Design & Surface Quality Expert: Jonathan Varner](https://formingworld.com/autoforms-process-design-surface-quality-expert-jonathan-varner/) - Introducing Jonathan Varner "Engineer right, cut once! Our experience and standards are a solid foundation, but they do not initiate innovation. We find the "sweet spot" with technology in combination with our experience to drive innovation and improvement within our productive teams. Towards this goal, we should seek out one innovative solution for stamping and
- [AHK Automotive Circle: Your China Auto Market Update](https://formingworld.com/ahk-automotive-circle-2023/) - We kicked off the new event series "AHK Automotive Circle" by the German Chamber of Commerce with a breakfast session at AutoForm's Shanghai office on July 27th. Prof. Tilman Tillmann presented "Challenges in Digitalization," Christoph Weber provided an update on China's auto market, and we discussed participants' current topics. In this article, Christoph Weber shares
- [The Role of Steel in the Transition to Electric Vehicles: Opportunities and Challenges](https://formingworld.com/steel-electric-vehicles-challenges/) - Find out how Mike Davenport discusses the evolving role of steel, its advancements in sustainability and the transition to electric vehicles here:
- [Stellantis Brazil Achieves Significant Savings in Process Investments and Part Cost Reduction by Using Simulation in Supplier Control](https://formingworld.com/stellantis-brazil-cost-reduction/) - Find out how Stellantis Brazil achieves significant savings in process investments and part cost reduction by using simulation in supplier control here:
- [Transforming Barriers into Bridges: Opening Departmental Silos Through Digital Transformation](https://formingworld.com/department-silos-digital-transformation/) - Find how companies transform barriers into bridges by opening department silos through digital transformation here:
- [KIA: The Total Benefits of Successful Digital Transformation, Part III: Failures to Success!](https://formingworld.com/kia-digital-transformation-part3/) - Find out how KIA has established a foundation for achieving desired short-term payback processes for further digital assets here:
- [KIA Success in the Digital Transformation in Hot Stamped Parts, Part II: Application of Digital Die Spotting](https://formingworld.com/kia-digital-transformation-part2/) - Find out how KIA innovates their engineering processes by introducing a new AutoForm application of digital die spotting here:
- [KIA: Successful Digital Transformation in Manufacturing Process Engineering, Part I](https://formingworld.com/kia-digital-transformation-part1/) - Find out how KIA´s drives fundamental changes through digitalization in their manufacturing process here:
- [EPALFER Portugal Achieves Agile Planning & Bidding](https://formingworld.com/epalfer-protugal-agine-planning-bidding/) - Find out how EPALFER from Protugal shortened their planning and bidding phase by using AutoForm here:
- [Talkin’ Bout My Generation](https://formingworld.com/third-generation-steels/) - Find out about the similarities, differences and evolution of 1st, 2nd, and 3rd generation steels here:
- [Simulation Approaches to Super Plastic Forming (SPF) Process: Hot Forming Challenges Part 2](https://formingworld.com/hotforming-alloys-process-engineering/) - Series index. Part 1, Part 2, Part 3, Part 4, Part 5, Part 6 What’s so super about superplastic forming? Superplasticity is the ability of certain materials to exhibit extensive plastic deformation at an elevated temperature prior to failure without necking. A large number of materials exhibit superplastic behavior but only select few, such as
- [Successful Simulation of Flexforming Processes at Quintus Technologies](https://formingworld.com/quintus-technologies-flexforming/) - Quintus Technologies Whitepaper Demonstrates Correlation Between Flexforming and Simulation For Ultra-high Strength Steels and other difficult to form materials. Quintus Technologies is a world leader in high pressure technology with customers active in industries such as aerospace, automotive and energy. The Sheet Metal division, situated in Västerås Sweden, has been using AutoForm since 2012 for
- [Material Data Standards for Digital Stamping Processes](https://formingworld.com/material-webinar-03-2021/) - How to Achieve Consistent Quality For a limited time, you can access the on-demand video of this event! The mathematical material description (material card) is vitally important for engineers to make the right decisions in terms of eliminating potential risks (systematic and random errors) and to ensure a robust manufacturing process. This is just one
- [In Pictures! How Hydroforming Can Replace Sheet Metal Stamping in the Manufacturing Industry](https://formingworld.com/hydroforming-replacing-sheet-metal-stamping/) - Find out how Tecumseh do Brasil, with AutoForm and TechnNova, explore the potential of using hydroforming process instead of conventional stamping here:
- [Forging the “Ring of Power” – How Realistic Is the Material Theory Presented in The Lord of the Rings?](https://formingworld.com/material-theory-the-lord-of-the-rings/) - Find out how AutoForm´s Sam Clough has a look at how realistic the material theory presented in the new the lord of the rings series is here:
- [AutoForm's Tube & Value Engineering Expert: Mayank Gupta](https://formingworld.com/autoforms-tube-value-engineering-expert-mayank-gupta/) - Introducing Mayank Gupta "Be Smart, Be Digital! An increased uptake of new digital engineering tools is now under way and is ever expanding into new cost savings territory. Every stone has not yet been turned. Contact me to gain insight where savings can be achieved in your existing stamping engineering processes. Leave no money on
- [AutoForm's HotForming & Accuracy Expert: Intaek Lee](https://formingworld.com/autoforms-hotforming-accuracy-expert-intaek-lee/) - Introducing Intaek Lee "The digital process twin is true insurance. My vision is to help OEMs establish their smart engineering processes using a physics-based model that allows the assessment and control, and prevention of the volatility, of the engineered quality." Intaek Lee, Product Manager, AutoForm Projects: Supporting digital product development processes: Digital product verification of
- [AutoForm's Engineering, Manufacturing & Quality Expert: Gianfranco Ruggiero](https://formingworld.com/autoforms-robustness-springback-expert-gianfranco-ruggiero/) - Introducing Gianfranco Ruggiero "Build what was simulated. My vision is to successfully inspire OEMs and tool makers to make the leap to embrace this era of digital transformation." Gianfranco, Product Manager, AutoForm. Even keynote speaker: 2022 “Smart Products Begin with Smart Engineering” SNE Senafor Congress, Brazil. 2022 “Digital Design: Material Technology & Manufacturing” IABC Congress,
- [Is Accuracy Too Costly?](https://formingworld.com/accuracy-tooling-geometry-creation/) - Find out how we focus on tooling geometry creation, involving creating the surfaces and curves necessary to define the tool surface for use in simulation here:
- [LAUAK Aerospace Supplier Quantifies Operations Reductions from Blank Size Reduction to Tryout Hours Won](https://formingworld.com/lauak-blank-size-reduction-tryout-hours/) - Find out how LAUAK generate significant savings from blank size reduction to tryout hours and gain a better understanding of their processes here:
- [Airplane Cockpit Reduced from Two Hundred Parts to One: Sheet Metal Simulation Tested for Explosive Forming in Aerospace](https://formingworld.com/aerospace-autoform-3d-metal-forming/) - A Rare Glimpse into Aerospace Forming and the Unique Method of Calibrating Forces during Forming According to the Digital Master Hugo Groeneveld, R & D Manager at 3D-Metal Forming, captivates our readers in the following article by showing how he uses AutoForm to validate the forming of extremely thick plates into aerospace parts using High
- [RA-Metal DP600 Internal Reinforcement Case Study Brazil Tooling](https://formingworld.com/re-metal-stamping-simulation-results/) - Find out how R.A-METAL FERRAMENTARIA improve their stamping simulation results using AutoForm here:
- [Struggling with an Equivalent Material Card? Material Scattering Simulation Can Help](https://formingworld.com/material-scattering-simulation/) - Find out how material scattering simulation can help achieve reliable tryout results here:
- [MABE: White Goods Innovation with Process Simulation: Surface Quality in a Stove Assembly](https://formingworld.com/mabe-surface-quality-stove-assembly/) - Find out how Mabe innovate their surface quality in a stove assembly and see the methods that have assisted Mabe in improving their appliance production here:
- [Fixing Multiple Problems Simultaneously: Powerful Geometry Modifications in Simulation](https://formingworld.com/powerful-geometry-modification/) - Introduction Most of the time, we think of things in reference to the extremes so we can better understand them. It is like reflecting on the statement, “The worst that could happen is…” We try to protect against the conditions that would cause the biggest problem or the least favorable outcome. It’s not too painful
- [Grupo Segura: Simulating the Coldforming of 3rd Generation AHSS Steels](https://formingworld.com/cold-forming-high-resistance-steel/) - Find out how Grupo Segura, ArcelorMittal, and AutoForm collaborate to demonstrate the viability of forming Fortiform®1050 steels here:
- [Elimination of Galling on Tailgate Outer with Improved Bead Design](https://formingworld.com/eliminating-galling-with-improved-bead-design/) - Find out how one of our customers was able to eliminate galling on tailgate outer with improved bead design here:
- [Numisheet 2022: What We Covered - AutoForm’s Kidambi Kannan Reports](https://formingworld.com/numisheet-conference-2022-summary/) - Find out what Kidambi Kannan reports about the numisheet conference of 2022 here:
- [Advanced High Strength Steel Application Guidelines: Free Online Reference from Leading Steel Producers](https://formingworld.com/advanced-high-steel-application-guidelines/) - WorldAutoSteel, a consortium of leading global sheet steel producers, has a long history of promoting products and techniques that allow for their optimized use in automotive body structures. Three decades ago, the consortium acknowledged that their automotive industry customers were facing the conflicting challenges of reduced weight for improved emissions and fuel economy performance while
- [Handbook for BIW Structure Design: Helpful Tips & Techniques](https://formingworld.com/handbook-biw-structure-design/) - Have a look at this handbook for BiW structure design to get helpful tips and techniques:
- [Robustness of Stamping Production: the Role of Mechanical Properties for Sheet Metal Forming – Part II](https://formingworld.com/mechanical-properties-robust-stampings-2/) - This is part 2 this series. You can see part one here, which explored the importance of material characterization in stamping processes. Now, Joao continues to explore the characterization of sheet formability limits. Tensile test with lateral restriction The tensile test with lateral restriction (Figure 10) can be used to generate a plane deformation state
- [General Electric Appliances Sheet Metal Parts Transformation](https://formingworld.com/general-electric-appliances-sheet-metal-parts-transformation/) - Find out what GEA did to transform their processes for designing and producing sheet metal parts to meet their zero distance strategy here:
- [Quantifiably Faster & More Accurate—But How Much Faster? Reviewing Numisheet Results!](https://formingworld.com/autoform-forming-r10-results-from-numisheet/) - How does AutoForm manage to be quantifiably faster and more accurate with their springback prediction? See the results from Numisheet here:
- [Hands-On AutoForm Training for Toolmakers in México: Experience & Takeaways](https://formingworld.com/stamping-simulation-training-for-toolmakers/) - Have a look at AutoForm´s trainings for toolmakers in México HERE:
- [The Future of the Press Shop, an Integration Exercise Across Diverse Technologies, Cultures, and Departments](https://formingworld.com/press-shop-40-technologies/) - As we continue to explore topics related to digital twin technologies and the Fourth Industrial Revolution, we now turn to the future of the press shop. This is to supplement earlier posts where we highlighted the importance of technology in the areas of product and tool development, along with the savings and benefits gained by
- [Reduced Man-Hour Case from YE-AN Applying AutoForm New “Die Spotting” Feature](https://formingworld.com/case-study-die-spotting/) - Case study of reduced man-hour using AutoForm R10's new function 'Die Spotting' Yean has been making great efforts to build a Digital Process Twin in the tool manufacturing process by replicating (as much as possible) what has been simulated within AutoForm. Although there have been cases of reducing man-hour by modeling the pressure on the
- [Starq Y-Tec Proves Accurate Prediction of Body-in-White Assembly Process to Skip Physical Tryout Loops](https://formingworld.com/accurate-prediction-body-in-white-assembly-process/) - Find out how Starq Y-Tec proves accurate prediction on body-in-white assembly process and skips physical tryout loops here:
- [How to Improve a Manager’s Review of the Sheet Metal Simulation](https://formingworld.com/improve-manager-review-sheet-metal-simulation/) - Introduction Recently, the AutoForm US office received an interesting customer request. The company wanted AutoForm to provide a simulation crash course for their managers. Managers typically review and approve their team’s work. However, if they do not regularly use the software, that engineering work can be difficult to interpret. The company anticipated several advantages in
- [Carbon Emissions in Focus: Hot or Cold Stamping?](https://formingworld.com/carbon-emissions-hot-cold-stamping/) - The pressing need to reduce CO2 emissions has been one of the most highly discussed topics worldwide in recent years. In the manufacturing industry, drivers of this movement included international laws, increasing CO2 taxes, social norms, and environmentally conscious customers. In the context of CO2 reduction in the automotive industry, we can take a deeper
- [Run Your Compensation Loops: Looking at the “AutoComp” Feature](https://formingworld.com/compensation-loops-with-autocomp/) - Compensation inside of AutoForm has been a powerful tool for many years. This tool has enabled users to cut down on re-cuts of tools and save time and money in tryout for production. The only drawback to this has always been the amount of time and attention needed to run the compensation loops through AutoForm.
- [50% Scrap Rate Damaged Tube Parts: Robustness Analysis Too Late!](https://formingworld.com/robustness-analyses-save-millions-of-dollars/) - A devastating 50% scrap rate and customer was lost to this toolmaker for all future business! TAll of this could have been avoided. See our perspective HERE:
- [Stamping Company Cuts Their Tryout Time by One Third: India Steel Summit Case Study](https://formingworld.com/stamping-company-cuts-tryout-time/) - Introduction The following case study comes to us from toolmaker Indian Steel Summit (ISS) based in Greater Noida, India. They are renowned across the country for manufacturing quality stamping tools. In this article, we will see how a small shift toward digital springback compensation significantly expedited their design and development processes. The problem and the
- [Tension-Compression Testing of Sheet Metal Alloys for the Calibration of Springback Prediction Models](https://formingworld.com/tension-compression-testing-ahss/) - Looking deeper into the mechanical test for springback prediction models by Dr. Akshat Agha, FADI-AMT, who leads the material testing group. See HERE:
- [Nissan Motors: Material Flow Prediction Using Advanced Friction Coefficient](https://formingworld.com/nissan-tribology-stamping-body-parts/) - 1. Introduction Press forming tasks have been increasingly difficult in recent years due to advanced automobile designs and the use of high-strength materials for weight reduction. To form a panel without defects in the same prototyping period as before, it is necessary to improve the quality assurance level by utilizing the high-accuracy press forming simulation
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- [How Hu Chungang from Beijing’s BYD Die and Mould Rescues a Wheel Housing Inner Tryout Using Digital Spotting](https://formingworld.com/byd-rescuing-wheel-housing-inner-tryout/) - BYD Die and Mould in Beijing is BYD group’s internal competence center for stamping tools, producing high quality tools for BYD Motors and external OEM customers. BYD uses AutoForm’s simulation software for digital process engineering to virtually predict and solve issues before they occur on the shop floor. Die spotting is one of the most critical and
- [Game Changer Cloud Simulation Resources](https://formingworld.com/autoform-cloud-webinar-may/) - How Efficiency and Quality Grow when Simulation Bottlenecks are Overcome For a limited time, you can access the on-demand video of this event! For many years now, the necessity of simulation of sheet metal forming processes has been beyond controversy. Today, no one seriously doubts that in advance of tryout and production accurate virtual representations
- [Rubbish in Rubbish out! Solving the data dilemma by Tata Steel expert Georgina Treherne](https://formingworld.com/tata-steel-aurora-material-database/) - "Rubbish in rubbish out!" This phrase originated in the 1970’s when computers were first used in Universities, today it can be associated with forming or crash simulations and relates to the importance of having high quality material data to feed into your simulations to ensure you don’t, in fact get rubbish out! Time pressure is
- [85% Accuracy Rate Realized During First Tryouts with AutoForm Customer: Fabest Corporation](https://formingworld.com/fabest-corporation-case-study/) - A Case Study from Japan - Implementing AutoForm and AutoForm-DieDesigner AutoForm has a store of success stories from Japan which have not seen the light of day in the English speaking world. This blog post introduces the first release of that series, starting with a case study at Fabest Corporation. Fabest Corporation is a leading
- [Robustness in Stampings Production: the Role of Mechanical Properties for Sheet Metal Forming – Part I](https://formingworld.com/mechanical-properties-robust-stampings-1/) - Introduction When it comes to quality, it is normal to think about the final result of the production process, that is, characteristics related to the product. In modern production systems, however, the concept of quality, from a broader point of view, is related to the achievement of maximum productivity, the reduction of production costs and,
- [What Does a BIW Launch Leader Do?](https://formingworld.com/biw-launch-leader-questions/) - Before start sharing some insights about the BIW Launch Leader role, I would like to get you on the same page about what in fact a BIW means. Body in White (BIW) is the stage in automobile production in which a car body's frame has been joined together, that is before painting and before the motor, chassis sub-assemblies,
- [The Decisive Push: Hot Tube Forming Takes Off at SZHF: Salzgitter Hydroforming](https://formingworld.com/szhf-hot-tube-forming/) - Introduction Salzgitter Hydroforming (SZHF) is one of the global market leaders for hydroformed components, e.g. for chassis, car-body or exhaust and heat treatment applications. The headquarters and two plants are located in Germany. In China, SZHF is represented by a joint venture. Last year, they conducted a case study to determine the accuracy and applicability of
- [Beijing Benz Automobile on Optimizing the Forming of a Trunk Lid Inner Panel](https://formingworld.com/beijing-benz-automobile-panel-forming/) - The manufacturing process of a trunk lid inner panel is very sensitive to fluctuation of temperature and material properties. The result is frequent wrinkling and cracking during production. To solve this problem, the production performance is systematically studied using CAE analysis and optimized with respect to process parameters, die geometry, equipment settings and sheet metal
- [Using Real Part Data for Crash Simulation: Improving the Status Quo](https://formingworld.com/simulation-part-data-crash-simulation/) - AutoForm’s plan to revolutionize crash simulation accuracy in the automotive sector Introduction Crash simulation refers to the use of computer software to evaluate a vehicle's crashworthiness. It is an important test in the automotive development process that provides valuable information about vehicle strength and passenger safety in the event of a crash. Many countries, especially
- [The Importance of Software and Data Architecture for Supporting Consistent Systems Engineering in Stamping and BiW Process Simulation](https://formingworld.com/smart-engineering-biw-stamping-consistent-systems/) - Why does the engineering framework need a standardized structure aligned with design and engineering processes? Have you heard a sentiment to the effect of, “The quality of tools dictates the quality of the craftsman’s work”? Of course, the use of high-quality professional tools positively impacts not only the work itself, but also the finished product.
- [Industry 4.0 Applied to Stamping, Tooling and BiW Products: A Reality to be Achieved?](https://formingworld.com/industry-4-biw-reality/) - [dropcap]F[/dropcap]For some time, we have observed the use of the term "Industry 4.0" for all things related to the employment of AI (artificial intelligence), digital twins, digitalization, and virtualization, among other concepts. Due to its overuse, it has come to be perceived as a marketing slogan, losing all meaning behind the current fourth industrial revolution.
- [How Progressive Die Shop YJ Cut 50% Engineering Time to Deliver 100% Quality Parts Without Tool Recuts](https://formingworld.com/progressive-dies-zero-tool-recuts/) - Manufacturing sheet metal parts using progressive dies instead of traditional dies has the potential to cut part costs significantly. In developed markets, 30-40% of car body parts are produced with progressive die technology. In China, this share currently sits around 10%, rapidly increasing as the industry matures and becomes ever more cost competitive. As a
- [The Next Step in Digital Development for Assembly Quality](https://formingworld.com/assembly-simulation-design-validation/) - For years, AutoForm has been recognized as an industry standard for virtually every automotive OEM and leading tooling and stamping suppliers worldwide. Our software products provide a powerful range of features for the digital planning and validation of sheet metal forming processes. Customers use our technology to improve tooling design, increase tool and part quality,
- [Part Optimization at Faurecia Clean Mobility: The Key Success Factor for Smooth Production](https://formingworld.com/faurecia-clean-mobility-automotive-manufacturing/) - Marc Bellencontre from Faurecia Clean Mobility tells us how simulation helps in his day-to-day expert work to ensure part designs are healthy and production will run smoothly in service of optimal costs and meeting his customers’ requirements. Faurecia Clean Mobility (FCM) is one of Faurecia's four business groups. It is a car parts manufacturer focused
- [Shimming and Teaching: Assembly Compensation: Fast Approaches for the Body-In-White Planning Department!](https://formingworld.com/assembly-compensation-body-in-white-stamping/) - It is easy to believe that if we have two or more parts in tolerance and we assemble these parts, the final assembly must be in tolerance too. However, it is not always like that due to reasons like residual stresses and stiffness that, when added to a small deviations from each part, can lead
- [Accuracy Footprint Applied at SEOYON Top Metal Co Korea](https://formingworld.com/seoyon-topmetal-stamping-accuracy-footprint/) - Seoyon-Top-Metal Co., Ltd. is a professional manufacturer of press die tools for domestic and global car makers including HKMC, Daimler, BMW, VW, and GM. Established in 1987, they are officially registered as a supplier and are in constant production with the best professional toolmaking staff and facilities in Korea. They are continuously developing press die
- [Kanagata Reduces Seven Tryout Loops to One through Seamless Dataflow](https://formingworld.com/kanagata-tryout-outer-panels-stamping/) - Seamless dataflow brings optimally compensated surface quality and dimension into the steel Delivering panels with high dimension and surface quality within ever shorter lead times puts toolmakers under pressure. Toolmaker Kanagata has explored a new approach based on seamless dataflow between CAE and CAD to cut their tool tryout from 7 loops to just 1
- [The Evolution of Stamping in Russia: Per Aspera ad Astra - "Through Hardships to the Stars"](https://formingworld.com/alpha-automotive-technologies-russia-engineering/) - Vladimir Kirichenko at Alpha Automotive Technologies Confirms Russian Industry Developments When working with OEMs in multiple territories ranging from Brazil to Russia, a smooth and operational business model is the driving force for success. For Vladimir Kirichenko and David Khachatryan, Process Engineers at Alpha Automotive Technologies, data consistency is everything. “Per Aspera ad Astra, “Through
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- [Leveraging Robustness Analysis: How Much am I Leaving on the Table?](https://formingworld.com/leveraging-robustness/) - “Yeah, yeah, I know, robustness analysis is a helpful tool. BUT I have this hot job and can’t afford the engineering time.” We hear statements like this from our customers all the time. Getting the hot job successfully out the door through the established trial and error design loops process takes precedence. So, what if
- [Virtual Tool Buy-Off: Opportunities to Mitigate Stamping Die Cost And Risks](https://formingworld.com/buy-off-stamping-cost-risks/) - A 2008 survey of selected OEM and Tier-1 stamping die build organizations, conducted by the Transportation Research Institute of the University of Michigan, produced the following statistics on rework iterations associated with stamping die tryout: These numbers were no surprise to anyone in the stamping die business at the time, but simply quantified the deep
- [Prototyping Stamped Parts: A Winning Strategy for Formatype](https://formingworld.com/simulation-engineering-formatype/) - Formatype is a company that designs, processes, and manufactures complex shaped metal parts for prototyping, pre-production, or small series. From costing to development for more than a hundred complex projects per year, simulation is now a critical part of the company's strategy. Established in 1987 in Chérisy, France, Formatype offers customers a comprehensive range of
- [Mitsubishi Motors Compares Four Software Brands for Compensated Surface Creation: AutoForm Wins! Man-Hours Reduced by 90%!](https://formingworld.com/mitsusbishi-stamping-simulation-software-test/) - New Compensation Workflow Optimizes Process Planning to Tool Creation Mitsubishi Motors Corporation (hereafter called MMC) executed an evaluation of four different software packages that support surface compensation with a focus on reducing the man-hours required for the compensation of surfaces while improving the balance between surface quality and accuracy. In this post, they share their
- [Real Die Spotting: a Talk with Italian Toolmaker Franci](https://formingworld.com/cf-franci-die-spotting-simulation/) - The main goal of the fourth industrial revolution, the so-called Industry 4.0, is to design and produce at a faster pace than ever before. Digitalization, Smart Factory, Digital Twin, and AI are all methods of becoming more efficient and effective along the entire process chain, from product design to mass production. Despite the increase of
- [Automotive Industry Trends and Challenges: Process Management Today](https://formingworld.com/automotive-industry-trends/) - Full Digitalization of the Stamping and Body-in-White Assembly Process Chain (Part 1) T he future is digital. It’s better to futureproof yourself and join the digital transformation! This is part one in this series of blog posts on digitalization of the automotive industry by introducing the digital process model for stamping and assembly. Untapping and
- [The Digital Process Twin: Business Case and ROI for Automotive OEM’s](https://formingworld.com/digital-process-twin/) - The Digital Process Twin for Stamping and Body-in-White Assembly (Part 3) The future is digital. It’s better to futureproof yourself and join the digital transformation! This is part three in this series of blog posts on digitalization of the automotive industry by introducing the digital process twin for stamping and BiW assembly. Untapping and demonstrating
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- [How Italy’s Fontana Group is Using AutoForm’s Assembly Solution to revolutionize their BiW Assembly Approach](https://formingworld.com/fontana-group-autoform-assembly/) - Introduction Body-in-White (BiW) refers to the stage in automobile manufacturing where a car’s frame is put together to arrive at the vehicle’s basic structure. Processes such as welding, riveting, brazing, hemming etc. are typical in the assembling operations. Upon completion, the body is ready for the paint process before final assembly. The assembly process can
- [A Matter of Consistency in the Process Approach to the Smart Factory](https://formingworld.com/smart-engineering-biw-stamping-consistent-systems-2/) - Where is Consistency Required in the Smart Engineering Model? One of the quality management principles described in the ISO 9001-2015 fifth edition is the approach applied to sheet metal forming process. The standard states that all organizations must understand the whole process first, before focusing on interrelationships and interdependencies among the system processes. Of course,
- [Influence of Local Roughness in Stamping Tools](https://formingworld.com/tribological-effects-stamping-tools/) - Numerical simulation of sheet metal forming processes has become an indispensable industry tool. Although the complexity of the frictional behavior is identified as a key factor for prediction accuracy, the industry commonly applies a constant friction coefficient for the whole tool. Furthermore, the influence of the tool’s roughness distribution on the frictional behavior has not
- [Differences between Steel and Aluminum: a Practical Review](https://formingworld.com/aluminum-vs-steel-stamping-differences/) - Diversifying the customer base is a common tactic companies often take to avoid financial troubles when a central customer experiences unexpected production problems. At the beginning of 2020, México placed 6th worldwide in the manufacturing of light vehicles and 12th in exporting aerospace components. Many companies with a long history in the manufacturing of sheet
- [Seamless Chaining of Digital Engineering and Validation](https://formingworld.com/simulation-engineering-validation/) - In today’s technologically fast-paced manufacturing realm, companies can operate smoothly and efficiently if they have the proper software tools to aid them in achieving their process chain steps. By the same measure, their performance and workflow can become bottlenecked without the software tools to perform the required task and/or if they have to out-source the
- [Advanced Formability Analysis: Moving Beyond the Limitations of the Traditional FLD for an Accurate and Streamlined Formability Analysis](https://formingworld.com/advanced-formability-analysis-fld/) - Stamping processes have reached unprecedented levels of complexity. Sharp edges and quick curvature changes, previously deemed unfeasible, are now often incorporated to meet aesthetic concerns and/or compact space requirements. Similarly, complex material grades such as ultra-high strength steels and aluminum are increasingly favored to address growing environmental concerns. Despite the heightened complexity, stamping tools are
- [Onatus Engineering Describes the Challenges of Achieving Class A Skin Panels](https://formingworld.com/onatus-engineering-surface-quality/) - The Class A surface determines a consumer’s first impression of the quality of the entire product, so it should be perfect without any defects. But technically, it is very challenging to identify, quantify and find a solution to achieve the ideal quality. In this article, we will be categorizing surface quality issues and explaining how
- [Simulation as Part of Continual System Improvement](https://formingworld.com/continual-system-improvement-stamping-simulation/) - Manufacturing a product that meets quality targets in the most efficient manner possible is the overarching goal of the sheet metal industry. This means the accuracy and performance of a product must meet specifications while minimizing the associated time and costs. Today, there is pressure to improve all outputs, especially cost and time-to-delivery. With this
- [Simultaneous Engineering of Sheet Metal Parts](https://formingworld.com/simultaneous-engineering-of-sheet-metal-parts/) - There is a long history of people promoting the idea of simultaneous engineering of product and processes. However, in many cases, the term “simultaneous engineering” is generally a euphemism for early hand-off (or outright throwing over the wall) of preliminary engineering data. Some sheet metal design and engineering organizations have implemented early release of sheet
- [What’s the Importance of a Digital Process Model in My Manufacturing Process?](https://formingworld.com/stamping-simulation-digital-process-model/) - By name, a Digital Process Model implies a digital representation of, in our case, a Stamping Manufacturing Process. This Digital Process Model includes a material card, tool geometries, operations, work being done in these operations, a blank, and a representation of your checking fixture. These are the primary components needed to run a simulation, which
- [An Inside Story: Transformation of OEM/Supplier Relations Through Digital Tools](https://formingworld.com/oem-supplier-relations-digital-transformation/) - Establishing Value Engineering Software Brings Supply Chain Cost Efficiency In this blog post, we first explore how implementing a rapid value engineering system at the early stage of a car project has enabled one of our OEMs to drive early decisions thanks to improved cost predictability. A project’s “go/no-go” decisions are now based on accurate
- [Research on Aiming for the “Zero Defect” Production Process Using Inline Process Control Based on Robustness Analysis](https://formingworld.com/zero-defect-production-inline-process-control/) - Coverage of a Research Paper Published by Politecnico Di Bari Italy In recent years, the automotive industry has embraced a path of constant evolution with accompanying enhancements in product quality. This high quality forms the basis for reaching increasingly stringent requirements in terms of safety and cost reduction. Achieving a zero (or low) defect level
- [38% Material Savings at Engenharia Sigma Brazil Overcomes High Scrap Rate](https://formingworld.com/engenharia-sigma-brazil-material-savings/) - Providing CAD/CAM services since 1998, Enginharia Sigma decided in 2008 to enter the stamping simulation field, aiming to promote the access to this technology to small and medium-sized companies. This article deals with a service that was performed by Engenharia Sigma to their client INDAB, a stamping parts manufacturer, where Engenharia Sigma proposed an optimization
- [Chassis Maker Huizhong Cuts Process Design Time by 50% & Avoids Manual Errors through Software Automation](https://formingworld.com/huizhong-part-design-optimization/) - Huizhong is one of China’s largest chassis makers. As part of the SAIC Group, Huizhong delivers chassis to affiliates like SAIC General Motors, SAIC Volkswagen and SAIC Motors, in addition to non-affiliated OEMs. Their stamping process design work faces high time pressure, as it’s the last engineering task before the physical stamping tools are milled.
- [The Challenge of Compensation: The Use of the Draw-Shell Method](https://formingworld.com/draw-shell-method-compensation/) - How to 'Read the Signs' in Secondary Tool Compensation In the sheet metal forming industry the compensation of surface as countermeasure of the springback effect of the metal part is a practical and common technique used since “the dawn of time”. Although the phenomenon is well known, the research and the definition of the best
- [The Digital Twin: Theory vs Reality](https://formingworld.com/digital-twin-theory-autoform/) - Although it has only recently gained familiarity in the industry, “Digital Twin” was a term first introduced by David Gelernter in his book Mirror Worlds, published in 1992. At the time, technology was in full evolution, with personal computers on the rise and software in rapid development. In his book, Gelernter made predictions about what
- [An Over the Shoulder Look: Surface Development for Stamping Tools](https://formingworld.com/simulation-surface-development-quality-cad/) - Simulating the manufacturing process for stamped products is increasingly critical in today´s world. To achieve results that will match reality, it is important to work with high quality surfaces. In addition to surface quality in the CAD sense, the surfaces must also closely represent the physical tool. The shape being used for simulation should match
- [Tier 1 Japanese Parts Supplier Uses Robustness Analysis to Solve Forming Defects in Mass Production](https://formingworld.com/simulation-robustness-japan-forming-defects/) - Why Relying on a Single Incremental Simulation is Not Ideal A major Tier 1 parts supplier, referred to hereafter as the “customer”, once relied on single increment forming simulation results to advance their engineering designs to tryout. In this article, we report on how this customer utilized robustness analysis to identify the root cause of
- [BAIC Motor’s Digital Hemming Workflow Delivers High-Quality Closures for Highest Crash Safety and Cuts Two Months Physical Tryout Time](https://formingworld.com/baic-digital-hemming-workflow/) - Hemming is the major technique used to join inner and outer panels in automotive closure parts. A high quality and robust hemming process ensures stability of the entire car body, providing improved crash safety for its passengers. BAIC Motor frequently faced issues when ramping up hemming production. To mitigate these problems, the company intends to
- [How an Advanced Friction Modelling Improves the Simulation Accuracy of Hot Stamping Parts at KIA Motors?](https://formingworld.com/hotforming-friction-modelling-kia-motors/) - It is clearly known that the friction during both cold and hot stamping process is not constant and it has strong dependency to several parameters such as contact pressure and temperature distribution. For the cold forming simulations, the physical-based TriboForm friction model has already been a well-known solution to accurately incorporate this phenomenon into forming
- [Smart Production Based on Smart Engineered Models](https://formingworld.com/smart-production-smart-engineering/) - Why Smart Production Needs to Begin With Engineering Opportunities for Process Engineers The automotive industry is currently focusing heavily on digitalization and automation technologies to achieve consistent production quality improvements. This effort is in pursuit of the ultimate goal of creating an autonomous production environment – using “smart factory” concepts. Sensing technologies, AI, data integration,
- [State-of-the-Art Quoting Processes: Finding Optimum Cost Targets for Tools and Stamped Parts with CAE Support](https://formingworld.com/cost-targets-quoting-stamped-parts/) - Automatic Tool Cost Calculations vs. Excel Spreadsheets Competition in the auto parts market is growing every day, forcing companies to work within strict budgets to remain active and profitable. On one hand, values above the market average will result in non-selection of the project, and on the other hand, values below this average will affect
- [Novel Hot Stamping Lines & Tooling for 6xxx & 7xxx Aluminum Components at Fagor Arrasate](https://formingworld.com/hot-stamping-aluminum-components/) - Presented by Fagor Arrasate, Spain. The weight reduction of vehicle parts has been a key priority for meeting the demand of reducing fuel consumption and thus environmental pollution. While components made from hot stamped steels are the material of choice as strategic safety automotive components, 6xxx and 7xxx aluminum alloys are emerging due to their
- [The Big HOW of Setting Up a Process Simulation by Focusing on Essential Parameters: The AutoForm Pareto Principle Part Two](https://formingworld.com/pareto-principle-simulation-accuracy/) - First Things First in Growing Your Accuracy Footprint In part two of our series on using the AutoForm Pareto principle to improve simulation accuracy, we explain how to set up a forming simulation based on the AutoForm Accuracy Footprint concept and examine the essential process parameters — the first group of parameters covered in AutoForm’s
- [Focusing on Robustness: The AutoForm Pareto Principle Part Five](https://formingworld.com/pareto-principle-robustness/) - Robustness as an Indispensable Element of Securing Simulation Accuracy This is part five of our series on using the AutoForm Pareto Principle to improve simulation accuracy. In this post, we demonstrate how to strengthen our forming simulation by including robustness analysis as a key factor to expand the overall Accuracy Footprint. Series Index: Part 1,
- [Tribology and Contact Pressure Parameters: The AutoForm Pareto Principle Part Six](https://formingworld.com/pareto-principle-tribology/) - The Final Touches to Secure the Highest Level of Simulation Accuracy This is part six and the final installment ofour series on using the AutoForm Pareto Principle to improve simulation accuracy. In this post, we examine tribology and contact pressure as the two remaining parameters to complete our simulation accuracy footprint. Series Index: Part 1, Part
- [The Important Parameters: The AutoForm Pareto Principle Part Four](https://formingworld.com/pareto-principle-important-parameters/) - The Next Phase in Growing Your Accuracy Footprint This is part four of our series on using the AutoForm Pareto principle to improve simulation accuracy. In this post, we explain how to set up a forming simulation based on the AutoForm Accuracy Footprint concept and examine the important process parameters — the third group of
- [The Crucial Parameters: The AutoForm Pareto Principle Part Three](https://formingworld.com/pareto-principle-crucial-parameters/) - The Next Phase in Growing Your Accuracy Footprint This is part three of our series on using the AutoForm Pareto Principle to improve simulation accuracy. In this post, we explain how to set up a forming simulation based on the AutoForm Accuracy Footprint concept and examine the crucial process parameters — the second group of
- [A New Way Forward: Introducing the AutoForm Pareto Principle in Forming Simulation](https://formingworld.com/pareto-principle-forming-simulation/) - Charting the Course to Achieving Highly Accurate Pocess Simulations AutoForm’s application of the Pareto principle serves to prepare our industry for the next level of achieving greater simulation accuracy. In this multi-part series, Dr. Bart Carleer (AutoForm’s Technical Director) introduces the AutoForm Pareto Principle applied to sheet metal forming simulation and explains how understanding this
- [Process Engineering with New Materials: Hot Stamping Challenges Part 1](https://formingworld.com/process-engineering-hotforming-hardened-steels/) - Series index. Part 1, Part 2, Part 3, Part 4, Part 5, Part 6 In the last decade, new generation grades have been introduced to the hot stamping world. Until recently, 22MnB5 was the standard material in most applications. However, new alloys provide more flexibility in the design of BIW parts. Some offer very high
- [Heated Tools: Solving the Challenge of Tool Surface Temperature Distribution: Hot Stamping Challenges Part 3](https://formingworld.com/hotforming-line-tool-design/) - Series index. Part 1, Part 2, Part 3, Part 4, Part 5, Part 6 The use of both cooled and heated segments in a single tool offers the potential to generate different properties in the same part formed from a uniform blank. In this article, we’ll dive into how this works and how a simulation
- [New Generation Tailored Tempering Methods: Hot Stamping Challenges Part 4](https://formingworld.com/hotforming-tailored-temporing-methodologies/) - Series index. Part 1, Part 2, Part 3, Part 4, Part 5, Part 6 What is new about new generation methods? In fact, tailored tempering is not a novel concept. For over 10 years, different tailored tempering strategies have been used in the field of hot stamping. Some examples include differential cooling, tailored heating, and
- [Friction and Realistic Tribology: Hot Stamping Challenges Part 5](https://formingworld.com/hotforming-realistic-tribology/) - Series index. Part 1, Part 2, Part 3, Part 4, Part 5, Part 6 Although hot stamping is now an established method, numerical analysis of the process is still a challenge. We need to consider the true physics of the process to accurately describe it, which is more complex than cold forming. Today, when process
- [Digital Die Spotting: Hot Stamping Challenges Part 6](https://formingworld.com/hotforming-digital-die-spotting/) - Series index. Part 1, Part 2, Part 3, Part 4, Part 5, Part 6 In the development of stamping tools, one difficulty facing toolmakers is adjusting the tool surfaces to consider sheet thickness changes during the forming process. This “spotting” must be performed to ensure the contact between the tools and the sheet conforms to
- [Without this Tube Forming Solution, We Would have Spent a Small Fortune: Bosal on Mechanical vs. Hydroforming Tube Parts](https://formingworld.com/cost-targets-quoting-stamped-parts-hydroforming-2/) - Established in 1923 in Alkmaar, the BOSAL Group is a Dutch registered company with its headquarters based in Lummen, Belgium. The family-owned company is a global manufacturer of automotive and industrial equipment for both the original equipment market and the aftermarket. Globally, the company staffs more than 2,500 employees in 16 manufacturing plants, 12 distribution centers and 7 R&D
- [AutoForm Assembly Launch - Putting the Puzzle Pieces Together: Video On Demand](https://formingworld.com/autoform-assembly-launch-2021/) - In an earlier post, I shared that AutoForm had some ideas on how to improve Body-in-White Assembly accuracy, and in March and April of this year, we introduced our new solution, AutoForm Assembly. Hundreds of engineers and manufacturing professionals attended, all looking to improve their manufacturing processes. The feedback thus far has been amazing, and
- [Steel trends in North American Automotive Applications](https://formingworld.com/streel-trends-automotive-gdis2021/) - A (Subjective) Recap from GDIS 2021 The one-day GDIS (Great Designs in Steel Seminar) is a longstanding mid-spring annual hosted by the steel industry in the Detroit area. The well-attended event showcases emerging and trending applications of steel in the automotive industry. Like so many other industry gatherings, GDIS was canceled in 2020, but made
- [Use Guidelines and Standards to Rapidly Develop Your Formability Employees and Improve Their Output.](https://formingworld.com/autoform-guidelines-standards-revisited/) - What if there was a way to effectively share your company's know-how with all employees? Before joining AutoForm, I managed a group of formability engineers for an OEM. Over time, the quality of the team’s output varied in correlation with the experience level of its members. When new associates rotated into the group, we could
- [Groundbreaking Advanced Friction Modelling for Hot Stamping Simulations](https://formingworld.com/tribology-friction-hotstamping/) - The Quality of Hot Forming Simulations Is Surging Until recently, frictional behavior during hot stamping had only been studied in scientific literature. This is because there was no industrial solution to integrate an advanced friction model like cold forming into forming simulations. In this blog post, Dr. Alper Güner from AutoForm and Dr. Johan Hol
- [Little Things Add Up! Nailing Your Improvement Targets in Part Design](https://formingworld.com/autoform-morph-feature/) - Get What You Need Quickly with Simple and Easy-To-Use Geometry Creation Tools As die process design engineers review everything we need to accomplish, it’s no wonder that it feels like an impossible task at times. Even when we’ve designed similar processes in the past, it can still seem like there is far too much to
- [Artificial Intelligence in Sheet Metal Forming: An Interview with Prof. Jeong Whan Yoon](https://formingworld.com/artificial-intelligence-in-sheet-metal-stamping/) - Science Talk Espisode 2: On Finding the Balance between Physical Modeling and AI Based Models In this article, we put four questions to Prof. Jeong Whan Yoon to learn more about the future role of artificial intelligence in sheet metal stamping. He is currently the Professor of Mechanical Engineering at KAIST in Korea and Professor
- [Skid Lines Don’t Have To Be a Surprise](https://formingworld.com/skid-lines-detection-stamping-simulation/) - Make sure to include skid lines as part of your analysis method A product that looks good sells well — and a product that looks classy sells even better. In addition to the functional quality of a car, what catches the consumer’s attention are the car’s aesthetics, providing an impactful visual signature. For this reason,
- [Hiring a Simulation Consultant: A Post-Covid & Post-Brexit Trend?](https://formingworld.com/hiring-a-simulation-consultant-a-post-covid-post-brexit-trend/) - The Nick Sephton Start-Up Story British toolmaking expert Nick Sephton shares his perspective on why Tier One suppliers are increasingly hiring external simulation services and how this creates new opportunities in the industry for simulation engineering consultancies. Nick shares his journey and motivations in launching his own start-up simulation service to deliver in this growing
- [Which Material Properties to Use When No Beskar Steel Card Is Available — the Trick to Substituting Material Cards](https://formingworld.com/substituting-material-cards-simulation/) - When is an equivalent not an equivalent? Understanding the challenges behind equivalent material grades The clever folks in our social media marketing department previously published a post on the forming of the Mandalorian Helm from the smash hit TV series of the same name. The post has garnered some real traction, provoking a barrage of
- [Join the AutoForm Global Webinar: Consistent Tool Design Workflow and Process Development This February 03, 2021](https://formingworld.com/tool-design-workflow-webinar-2021/) - From First Part Data to Final Die Face Design The industry continues to move towards a Full Digital Development Process methodology and “frontloading” of critical engineering investigations. How will you improve your digital simultaneous engineering process? One of the hurdles that must be overcome, is the creation of stamping process geometry earlier in the design
- [Why Does a Japanese UHSS tier-1 Part Supplier Consider a New Simulation Approach by Using Advanced TriboForm Friction Models?](https://formingworld.com/uhss-tribology-approaches/) - Cold stamped part suppliers are facing a new challenging era of ultra-high strength steel (UHSS) applications, with pressure to increase passive safety and decrease energy consumption. The challenges associated with UHSS are the result of relatively high frictional forces and a sensitivity to substantially high tool forces during the forming process. Moreover, springback effects can
- [See the Video: Breaking Silos through Digital Transformation in Car Body Manufacturing](https://formingworld.com/digital-transformation-automotive-manufacturing/) - See the Video: “Breaking Silos through Digital Transformation in Car Body Manufacturing” - The Car Body Conference 2021 Presented by Christoph Weber Over the past months, several carmakers announced aggressive cost cutting initiatives to brace for the volatile market and allocate sufficient resources to emerging technologies. Is now the time to overcome organizational friction and
- [Streamlining Digital Engineering Processes Spearheads Success at Curve Engineering](https://formingworld.com/process-design-catia-curve/) - When OEMs Only Accept CATIA Data: Steve Hackett Interview As the founder and director of Curve Engineering — a consultancy specializing in part forming simulations, blank size minimization services, die design, and commissioning for Tier 1 suppliers and OEMs — Steve Hackett is constantly looking for ways to shorten lead-time to achieve feasible engineering results.
- [Making Tools that Don’t Require Modification: Japanese Roof Reinforcement Case Study](https://formingworld.com/stamping-roof-reinforcement/) - The Path of Least Resistance Starts with Geometrical Design In this post, an anonymous Japanese customer shares their case study targeting an issue with springback. As an alternative to struggling with the current shape for reinforcement parts, the company believes tryout loops can be avoided by modifying the part to suit the material itself. The
- [Busting Myths Using AutoForm: an Anonymous Case Study from India](https://formingworld.com/resolving-splits-stamping-robustness-drawbeads/) - What Is the Most Intuitive Countermeasure to Resolve a Split? If your answer is “reducing drawbead strength,” then you will be surprised by the article’s conclusion. This is a new release for our “Anonymous Customer Stories” series. In this blog post, Mayank Gupta, Technical Account Manager at AutoForm India, reveals a case study from an
- [Effect of Forming on Zinc Coating Quality of Flat Steels](https://formingworld.com/borcelik-zinc-coating-research/) - Inside the R&D Department of a Steel Supplier with Emin Tamer Located in Bursa, West Turkey, Borçelik is a major steel manufacturer with a production capacity of 1.5 million tons. Its customer portfolio comprises 750 companies with a total of 1200 employees. In this post, Emin Tamer, who works in Borçelik’s Research and Development Department,
- [When the “Real” Drawbeads Conflict With Engineering Intent](https://formingworld.com/drawbeads-die-geometry/) - Systematic Process Improvement for Drawbeads vs. Manual Trial and Error Tool tryout is an iterative process that aims to deliver a die capable of producing parts according to the engineering intent. How long this process may carry on is, to some extent, undetermined since it depends on how close the die is to its engineering
- [Textbook vs. Simulation: Does It Hold Up?](https://formingworld.com/textbook-simulation-vs-reality/) - A Look Into the Past While it’s constantly developing and updating, tube hydroforming technology has been around for quite some time — enabling the creation of intricate, cost-saving parts. This is entirely thanks to the hard work of past generations of engineers, who derived complex mathematical representations of tube hydroforming processes. These equations simplified difficult
- [Understanding Process Robustness Prior to Tool Compensation](https://formingworld.com/robustness-before-compensation/) - Removing the Unpredictability Before it’s Too Late While some medium strength steels show predictable springback behavior, most higher strength steels, complex phase steels, and even aluminum are comparably erratic when it comes to springback. This unpredictability poses one of the biggest challenges in the sheet metal forming industry. The inability to compensate the tools accurately
- [We think in Sheet Metal](https://formingworld.com/we-think-in-sheet-metal/) - For the launch of our AutoFormplus R4 version in 2012 we adopted the motto of “Wir denken in Blech” or “We think in Sheet Metal”. Throughout the launch of that version we kept to the theme of how we, at AutoForm, “think in Sheet Metal”. Some who attended our global launch events and various local
- [Springback Reduction with Systematic Process Improvement for an Inner Hood](https://formingworld.com/early-systematic-process-improvement/) - Early Work Pays Off: Establishing Countermeasures with Early Robustness Studies In this blog post, readers learn how the range of springback can be reduced in the early phase of part optimization. This topic was presented at the “23. Umformtechnisches Kolloquium Hannover” in March 2020. The original lecture content was printed in the conference brochure. The
- [Identifying Oil Canning! An AutoForm Strategy](https://formingworld.com/identifying-oil-canning/) - Approaches to Identify Oil Caning On Your Metal Surfaces In this blog post AutoForm Technical Product Manager, Markus Avermann from Germany, describes a strategy for identifying the existence of oil canning issues using AutoForm. In particular he reveals a method that analyzes the measurement of force between the sheet surface and a purposely added clamp.
- [Why Perfect Stampings do Not Produce Perfect Assemblies](https://formingworld.com/perfect-stampings-assembly-hemming/) - “What do we need to change to make it work?” This is most likely the first question that pops into your mind after the first attempt to hem an inner and outer door panel (door sub-assembly) fails. This kind of question is common in the hemming tool shop at the beginning of a tryout; people
- [Pulling More from the Tensile Specimen: Going Beyond UE and UTS](https://formingworld.com/pulling-more-from-the-tensile-testing/) - Recent insights into extended capabilities of the tensile test The uniaxial tensile test – inexpensive and conventional – generates valuable data for characterizing sheet metal behavior. Fig. 1: Uniaxial tensile specimen and typical test set up An important measurement provided by the tensile test is the hardening curve, or the stress-strain curve, which is crucial
- [Interview with Prof. Myoung-Gyu Lee on the Future of Stamping in the Age of Electromobility & the First Virtual IDDRG Conference](https://formingworld.com/science-talk-prof-lee-electromobility/) - Science Talk: Episode 1 - The New Blog Series In this blog post, we interview Prof. Myoung-Gyu Lee from the Department of Materials Science and Engineering, Seoul National University. Prof. Lee provided valuable insights on the transformation of the sheet metal forming industry in the age of electromobility and discussed the role of forming research
- [Join the AutoForm Global Webinar: Decision Driven Value Engineering – Minimize Your Risk with Digital Tools this March 3, 2021](https://formingworld.com/webinar-decision-driven-value-engineering/) - Value Engineering offers one of the greatest levers to reduce cost while keeping or further improving the required product quality. By analyzing alternative product and process designs the most influential parameters driving cost and quality can be identified and optimized. Join this webinar to understand how digital tools can support you to achieve highest cost-quality
- [Join the AutoForm Global Webinar: Why Perfect Stampings do not make Perfect Assemblies this February 18, 2021](https://formingworld.com/autoform-webinar-perfect-assemblies/) - Stamping process engineering aims at producing parts within quality specifications and dimensional tolerances using the nominal part geometry (“CAD-0 geometry”) as the reference. In reality, however, parts satisfying these target criteria do not always result in a sub-assembly satisfying their dimensional tolerance specifications – in other words: “green” parts do not always result in a
- [Join the AutoForm Global Webinar: Progressive Dies Stamping Process Engineering this December 09, 2020](https://formingworld.com/webinar-progressive-dies-09-12-2020/) - From early feasibility study to tool tryout Learn how to benefit from the use of AutoForm solutions to design progressive die line from the initial feasibility study to tool manufacturing. Through two different types of parts, we will build the digital tool, validate the process and deliver geometries and process parameters to tool manufacturing. We
- [Generic CAD or Dedicated Surfacing tools for Die Face design](https://formingworld.com/generic-cad-or-dedicated-surfacing-tools-for-die-face-design/) - Fifteen years ago, AutoForm introduced a novel idea to the sheet metal stamping industry: AutoForm-DieDesigner, a sheet metal simulation integrated-draw die-face development product. With this product, we upended a long-standing process engineering paradigm, where draw die-face concepts had to be meticulously surfaced in CAD prior to import and meshing for FEA analysis—a time-consuming and arguably
- [The Paradigm Shift in Brazil – Demonstrating Efficient Surface Development Speed with a Major OEM – an Anonymous Customer Story](https://formingworld.com/brazil-surface-development/) - Behind the Side Panel Benchmark Project in Brazil In this brief interview Fernando Tersetti, Application Engineer from AutoForm Brazil, shares a recent experience of his, putting AutoForm to the test directly with a major customer. This post continues our series of Anonymous Customer Stories previously mentioned. Not all our customers give permission to share their
- [Gestamp Chassis Increases Productivity with FEA Tool Engineering](https://formingworld.com/gestamp-engineering/) - Streamlining Tooling with AutoForm-ProcessDesignerforCATIA Gestamp Chassis began developing its processes with the support of AutoForm's incremental simulation software solutions more than a decade ago. It now applies a new AutoForm solution for the design of tool surfaces in the Catia environment: AutoForm-ProcessDesignerforCATIA. In this post, you'll see how. The Gestamp Chassis unit is responsible for
- [Adopting the Right Frame of Mind for Successful Simulation: Renault Group Team Leader Oversees 70% Reduction of Man Hours](https://formingworld.com/renault-group-man-hours/) - “Give us more time now so we can reduce your time significantly in the workshop.” Dorin Chertes is the MP Team Development Leader at the Matrite Dacia division within the Renault Group. Their section is an in-house toolmaker for Renault that is solely responsible for die face design. At the forefront of process advancement, they
- [An Open Challenge: How Would YOU Improve These Inner Door Surfaces?](https://formingworld.com/questions-on-surface-quality/) - To Achieve Surface Quality, In-House Saves Time In this blog post, Ronald Peck from AutoForm USA explains how a local company took on new responsibilities, improved their capability, and shortened their schedule by embracing a new tool in their engineering process, while addressing YOU as the reader to share your approaches to balance surface quality
- [Introduction to AutoForm ProcessDesignerforCATIA](https://formingworld.com/introduction-to-autoform-processdesignerforcatia/) - Achieving the highest possible quality with reduced time-to-market and reduced costs has always been the goal of the automotive industry and, because of competition; this “concept” has been taken to the limit. Sheet metal forming is one of the areas where a lot of progress has been made during the past decades, and the importance
- [ProcessDesignerforCATIA – A new tool design methodology in the CATIA environment - an Interview!](https://formingworld.com/processdesignerforcatia-methodology/) - Hello community! In today’s blog post we go “behind the scene” of AutoForm-ProcessDesignerforCATIA creation process with three AutoForm leading figures. What inspired a company leader in CAE software to step into the “CAD” world and invest resources into creating a tool directly integrated in the CATIA environment? And more importantly, what innovative approach is brought
- [Reverse Engineering Tribology Measures into Simulation at Skoda](https://formingworld.com/tribology-skoda/) - Validating the Tribology Argument Through a Customer Project A recent project took place between Skoda and TriboForm. What’s so fascinating about this project was that TriboForm incorporated actual methods utilized in production into their simulation model. Two experts: Johan Hol, Technical Product Manager, from TriboForm and Marc Lambriks, General Manager from AutoForm Netherlands, gave this
- [Yamasei Corporation Decreases Surface Defect Analysis Man-Hours & Tryout Correction Loops: a Japanese Case Study](https://formingworld.com/yamasei-corporation-case-study/) - Time is money! How many times have you heard this phrase? And how many times have you absently nodded along in agreement? Yamasei Corporation, a Japanese part supplier, was certain that time was a factor that could easily become an issue when facing increased expectations and requests for different kinds of outer panels. Lowering the
- [Virtual Stoning: Surface Defects Analysis in AutoForm](https://formingworld.com/virtual-stoning/) - Panel Surfaces Analyzed for Deflections Accurately Surface deflections are extremely shallow and hard to see. The technique of stoning is applied across a panel surface to expose shallow indentions. Here, Markus Avermann, Technical Product Manager from AutoForm & Bernd Glassbrenner, Senior Process Consultant, talks about the power of virtual stoning in AutoForm. Where cars largely
- [Nissan Optimizes Surface Defects with TriboForm! Accuracy Up by 20% - Detection Errors Cut by 10%](https://formingworld.com/nissan-triboform-sheet-metal/) - Case Study Opens Sustainable Growth and Business Evolution In this blog post Ms. Natsumi Goda from the Stamping Engineering Department at Nissan Motor Company (hereafter Nissan), reveals a never before seen evaluation project performed for a hood-outer part. This was one of the first ever testing of the TriboForm Software in Japan! Nissan is an
- [A Class Surface Defects Evaluation: Don’t Waste Time Painting Defective Panels When its Too Late!](https://formingworld.com/surface-defects-evaluation/) - Everyone Loses Out When Surface Lows Studies are Neglected In addition to a robust finished product, car and other consumer product manufacturers have to be extremely diligent about delivering a flawless and appealing exterior. A lot of work goes into ensuring that the visible outer Class A panels on each car are void of any
- [Early Evaluation of Springback During Part Feasibility](https://formingworld.com/early-evaluation-springback-steps/) - Traditionally, springback compensation is performed at the very end of the stamping simulation process and is largely based on tribal knowledge. Early work is typically focused on product feasibility, addendum feasibility, and optimization of the beads, blank, and trim lines. Springback is generally considered, but only in a cursory fashion. This yields the natural springback
- [Puzzle Pieces and the Jigsaw of Assembling the Body in White ...and why this 3D puzzle can’t be a perfect fit – ever!](https://formingworld.com/assembling-biw-puzzle/) - 2020 was a long year, and most of us spent more time indoors than we would have liked. I’ve noticed on social media that people have largely taken to assembling jigsaw puzzles to pass the time with their families. It’s a global pastime that dates back to the 18th century, with puzzles ranging in complexity
- [Simultaneous Engineering Case Study - KTH Parts Industries](https://formingworld.com/simultaneous-engineering-case-study-kth-parts-industries/) - KTH Parts Industries has a relatively unique position in the automotive stamping industry; they are a tier-1 automotive parts supplier, serving only one customer since their founding in 1984. Their relationship with their OEM partner has developed over the years into a highly effective, simultaneous engineering process. KTH guest engineers work closely with their OEM
- [Proform France Increases Productivity with AutoForm TubeXpert](https://formingworld.com/hydroforming-tube-bending/) - Proform experiences gains along its process chain thanks to the simulation of tube hydroforming Proform is an SME from GP group, located near Lyon in France and specialized in the forming of very complex tube shapes (Figure 1). Its main activities are cold bending and hydroforming of tubes as well as forming, grinding, assembling and
- [Mahindra Tool and Die Plant: Hood Outer Springback Reduction without Springback Compensation](https://formingworld.com/mahindra-tooling-springback/) - For skin panels, springback compensation is difficult, as it may result in surface defects. Thus, efforts should be made to minimize springback by addressing the process or design itself rather than springback compensation. This philosophy was adopted by Tool and Die Plant, Mahindra & Mahindra Ltd, a reputable tool shop to manufacture automotive skin panel
- [What is passing?](https://formingworld.com/what-is-passing/) - After the recent posts on failure prediction based on FLCs, several inquiries arrived through the blog and social media, regarding interpretation of other outputs for predicting failure modes. Commenters wanted to know the values, for various result variables, that might define the upper and/or lower limits, and how one interprets results to determine part/process feasibility. This
- [Split Testing Your Parts to Reduce BIW Cost with AutoForm](https://formingworld.com/split-testing-biw/) - Now You Can Examine Two Concepts Side By Side in One Software with Real World Cost Based on Your Own Supplier Quotes and Internal Cost [dropcap]I[/dropcap]n this article Leonard Krauss, Product Manager AutoForm Germany, describes the latest powerful feature from AutoForm: split testing for comparing part concepts and generating cost evaluations for quickly identifying best
- [Digital Die Spotting Delivers Cost and Time Savings for H.I.T Automotive Korea](https://formingworld.com/digital-die-spotting-savings/) - Die spotting man-hours and cost reduction case study H.I.T Automotive is a partner of European OEMs and Die Makers, which was established in 2001 is promoting a Smart Factory that uses AutoForm to build a digital master process. In order to establish the digital master process, H.I.T Automotive and their partner Yean have been making
- [Got Electric Vehicles? The Tipping Point is Near: EV Sales May Overtake Gasoline Powered Cars by 2035](https://formingworld.com/electric-vehicles-2035-autoform/) - Is it time to cross the chasm to mainstream EV adoption? NIO, Li Auto, Tesla and other electric vehicle (EV) stocks and car sales have been skyrocketing over the past months. EV sales may overtake gasoline-powered cars by 2035, according to SAE China's Technology Roadmap 2.0. What is the path to mainstream EV adoption in
- [A Class Aluminum Hood Outer Panel Within Tolerance in the First Tool Tryout: The Push Mold Project](https://formingworld.com/push-mold-china-aluminum-hood/) - Bringing Digital Engineering to Reality Sees Panels Within Tolerance in the First Tryout Loop Over the last years, Chinese OEMs and tool shops have built up knowledge to master the art of aluminum panel stamping to meet the demands of increased light weighting. However, many companies in China are still facing challenges and require 6-10
- [The Robust Engineered Model (REM)](https://formingworld.com/the-robust-engineered-model-rem/) - A New Digital Simulation Methodology to Add Value to the Digital Process Chain and to Support Decision Makers, Reducing Risk and Uncertainty In this blog post, we introduce a new methodology to ensure digital simulation accuracy to support decision making in the engineering process of sheet metal stampings and to provide the maximum value of
- [A Success Case for Compensation of High-Strength Steel:  Reducing the Gap Between Simulation and Tool Shop](https://formingworld.com/ijs-reducing-gap-tryout/) - Today, I would like to talk about the high-strength steel part compensation analysis of our long-time customer, IJS (Ilji Tech Tooling Factory). IJS manufactures tools for various parts. Recently, they’ve been experiencing difficulties with springback compensation in the production of tools for high-strength steel parts. In fact, when it comes to high-strength steel part compensation,
- [How to Determine the Initial Patch Outline in Hot Stamping? Three  Different Approaches Compared](https://formingworld.com/patch-outline-hot-stamping/) - This blog post discusses the topic of forming a blank containing a patch. While the shape and position of the patch on the part is determined by design and verified by a test engineer, the forming process makes determining the patch outline on the unformed blank a little more difficult. The required know-how undoubtedly exists
- [Robust springback compensation success at Shanghai Volkswagen](https://formingworld.com/compensation-shanghai-volkswagen/) - Springback compensation is one of the key challenges in the field of die face engineering. We have mentioned the challenges with compensating springback several times within this blog (1 link, another link, and one more link) . In those earlier posts, we mentioned that the mode of the springback along with variation in production inputs often confounds attempts
- [Have you been burned by minimum blank quotes?](https://formingworld.com/have-you-been-burned-by-minimum-blank-quotes/) - Has this happened to you? The sales department wins a job for process engineering, die design, tool build, and stamping production. Upon review of the bid package, you note the inclusion of a “quoted blank.” Immediately that blank has you beside yourself with frustration. The blank is hardly large enough to cover the blank holder
- [Why For Many Using a Correct Material Card is Still a Lottery?!?](https://formingworld.com/material-cards-selection-digital-engineering/) - Why Material Cards are STILL a Major Issue in Part Forming Simulation In this article, AutoForm’s Technical Product Manager Andy Walker describes the attitudes and issues that are perpetuating the use of incorrect material cards by many a simulation engineer. How can you ensure that you have a valid material card and are not simply
- [Increasing Stamping Process Stability by 40%! Phillips, Opel, TriboForm and Others Join Forces.](https://formingworld.com/aspect-project/) - Accounting for the 1000th Stroke in the ASPECT Project Right now TriboForm is undertaking an ambitious project that started in May 2016. Twelve European industrial and academic partners have joined. Their project is ambitious in that it aims to allow stamping processes to accelerate production ramp-up and continue the production run far longer than ever
- [Untapping the Value Potential of Digital Transformation: The Digital Process Model as Enabler](https://formingworld.com/digital-process-twin-as-enabler/) - The Digital Process Model for Stamping and Body-in-White Assembly (Part 2) TThe future is digital. It’s better to futureproof yourself and join the digital transformation! This is part two in this series of blog posts on digitalization of the automotive industry by introducing the fully digital process chain for stamping and BiW assembly necessary for
- [SUCCESS! 78% reduction of number of parts, and 15% weight-reduction in Japan – Winning Toyota ‘New Technology Award’ for AutoForm Customer Chiyoda Kogyo Co. Ltd. - a Japanese Success Story!](https://formingworld.com/success-in-japan-kogyo/) - Applying Simulation to the Unified Forming of a Hollow & Arch-shaped Side Frame With more articles coming out of Japan this blog post brings a case study to the English speaking world for the first time. Chiyoda Kogyo Co. Ltd is a specialist in the creation of press-forming tools, mainly for car seat-related parts. Their strength
- [How Can You Prove Accuracy in Sheet Metal Simulation? The Principle of the Accuracy Footprint Unveiled](https://formingworld.com/autoform-accuracy-footprint/) - Looking Under the Hood of the Accuracy Argument An accurate simulation is one that predicts the result of an experiment correctly. The accuracy footprint is a concept taught by AutoForm, which can be applied to any sheet metal forming software to determine how accurate your simulation is. What it does is provide you with a systematic
- [See the Webinar Video: What is the Right Way to Understand Accuracy? A New Argument – A New Way of Thinking!](https://formingworld.com/understanding-accuracy-video/) - This blog post brings something new to FormingWorld.com concerning “Accuracy in the Stamping Process Chain.” On May 20, 2020, Dr. Intaek Lee from AutoForm Japan presented a global webinar, which unveiled the Accuracy Footprint model to the public. The Accuracy Footprint is not only a methodology used by AutoForm experts to assess the accuracy of
- [Saving 1.8 Million Dollars with Blank Optimization in the Process of Reaching Your Greenhouse Gas Emission Targets](https://formingworld.com/blank-optimization-greenhouse-gas-emission-targets/) - Introduction In the sheet metal forming industry, reducing CO2 emissions is increasingly imperative for two main reasons. First, to increase sustainability and convey a green company image. And second, to reduce future costs by purchasing less CO2 certificates, the price of which will increase every year. CO2 reduction is a top priority at Volkswagen Group,
- [Systematic Drawbead Design for Optimal Process Definition](https://formingworld.com/systematic-drawbead-design/) - Drawbead Reduction Strategy Put to the Test on B-Pillar Trial In this blog post we cover a method that can be utilized for systematic drawbead design while ensuring the lowest number of engineering loops possible. The workflow for getting more insights about the process definition is described using a real automotive part in practice. One
- [One Spanish Engineer Working in the Netherlands: Lessons Learned from the Quirks of Holland](https://formingworld.com/netherlands-lessons/) - Seeing Engineering Work Through the Dutch Cultural Window: Ernesto Alonso has been working for AutoForm for eight years, six of which he spent working at our office in the Netherlands. During his time at the Dutch office, he experienced a culture that bears some funny and unusual traits, setting itself quite apart from his own
- [High, low, multi-pressure sequence hydroforming? Which process fits?](https://formingworld.com/high-low-multi-pressure-sequence-hydroforming-which-process-fits/) - When a closed section part is designed for manufacture, part shape, material grade, and wall thickness are often driven by the proposed hydroforming technology. Historically, suppliers dictate which process would be applied. Suppliers may specialize in one process over another; most common technology has been High-Pressure Hydroforming (HPH). However, as multi-pressure sequenced (Low-Pressure Hydroforming or
- [How Cloud Power Creates Relief when Managing Increasingly Volatile Incoming Order Situations](https://formingworld.com/autoform-cloud-power/) - User Report on AutoForm’s Cloud Solution Powered by Rescale During the recent past many suppliers in the automotive sheet metal stamping industry have been faced with an increased pressure from their customers to hand in their quotes within a very short period. Whenever on top of that the requests come in sporadically, it becomes a
- [High Strength Steel Forming in Star Wars “The Mandalorian” - a Full Feasibility Study](https://formingworld.com/star-wars-mandalorian-metal-forming/) - Best AHSS Series Review and Stamping Feasibility of the Protagonist's Characteristic Armor Last year, we reviewed the movie 8 Mile for our article on the “Top Sheet Metal Stamping Movies”. The film industry rarely presents sheet metal forming in a glamorous light. In this post, we detail the prominent role given to AHSS material in
- [Can Random Splits in Production be Brought Under Control?](https://formingworld.com/random-splits-under-control/) - Every die engineer is familiar with the accompanying feeling of satisfaction when, after weeks of hard work, the tools start to move and produce high quality stamped parts. Unfortunately, that singular feeling of reward doesn’t last forever. Some stamping issues will soon snap you out of it. Why is this? How is it possible for
- [On Sushi and Social Media: A Multi-Cultural Perspective on Automotive Blogging and Sheet Metal Forming in Japan](https://formingworld.com/launching-japanforming/) - An Exchange of Knowledge Between Japanese Toolmakers and the European Approach, Through a Distinctly Australian Lens. After spending most of his life in Australia, Sam Clough moved to Germany in October 2008. He’s been working as the Social Media Coordinator at AutoForm in Dortmund, Germany for the past three years. It’s easy to become insulated
- [Simulation-Based Inline Process Control: Franke Optimizes Production of a Kitchen Sink for Scrap Reduction of Over 50%](https://formingworld.com/simulation-based-inline-process-control-franke/) - Staying Inside the Process Window with Simulation-Based Inline Process Control When stamped panels coming off a production line begin to split or wrinkle, draw-in is inevitably altered as well. This fact was manipulated by the Institute of Virtual Manufacturing (IVP) of ETH Zurich, in close cooperation with AutoForm, to develop a method for automatic press
- [Numerical Simulation of the Hot Stamping Process of Usibor1500 Steel](https://formingworld.com/hot-stamping-usibor1500-steel/) - Growing demand within the automotive industry for weight reduction and increased vehicle safety requires the use of structural components manufactured with steels of high mechanical strength [1]. New steel alloys have been created to meet these new challenges and several have already become standard throughout the automotive industry. Among them, the steel USIBOR1500 was developed
- [AutoForm and Hot Forming - Ten Years of Progressing With Our Clients on the Road to Success](https://formingworld.com/autoform-hot-forming/) - Reflections on Evolving Hotforming Simulation Approximately 10 years ago, AutoForm launched its solution for simulating hot forming processes of sheet metal parts. This blog post contrasts the vision of a user who has been familiar with the solution since its inception, Borja Fernández, PH Standardization and Advance Manufacturing Manager at the metal component manufacturer Gestamp,
- [Why Follow the Sheet Metal Forming Blog](https://formingworld.com/why-follow/) - Two Ways to Sign Up to Forming World and What’s Next! FormingWorld is the most visited automotive sheet metal forming blog online! Covering a range of topics from stamping, hotforming, aluminum and AHSS forming, digital engineering and tryout – the site has now accumulated quite a following, with over 6,000 regular readers a month! If
- [Join the AutoForm Global Webinar: Accelerating Successes with Tube Forming Simulation this November 24, 2020](https://formingworld.com/autoform-webinar-tube-forming/) - Reducing CAD Work and Risk while Maximizing Quality Have you experienced this yourself? Before getting to valuable simulation results, you have to create tool surfaces in CAD and perform a text-based preprocessing. This can lead to significant time and engineering inefficiencies when evaluating design and process alternatives. With a state-of-the-art simulation tool, you overcome these
- [Hot Forming Process Simulation Reduces Try-Out loops at SUSTA Die Construction](https://formingworld.com/susta-die-construction/) - “...In their rage, the gods forgot the secret of steel and left it on the battlefield. We who found it are just men - not gods, not giants - just men. The secret of steel has always carried with it a mystery.” From Conan the Barbarian by John Milius If you want to see how
- [Tube Forming Process Perfection: How to Solve Your Everyday Problems Using Intelligent Process Engineering](https://formingworld.com/tube-forming-process-perfection/) - Introduction For years, CAE has enabled significant improvements and cost reduction in the process of parts forming. One such improvement is the combining of both the process optimization and robustness analysis. This allows you to simultaneously optimize the forming process and predict the real production on your computer. In the following example, this combined approach
- [Volvo Tool & Die: First AHSS Digital Compensation a Forming Success for New XC40 "All Electric"](https://formingworld.com/volvo-tool-die-ahss/) - Adapt, Improvise, Overcome: Facing the Challenge of New Materials The Forming Analysis Team at Volvo Cars internal tool room has been using forming analysis solutions for twenty years. With Volvo’s XC40 model currently advancing to “all electric” its lightweighting development required the use of high strength steels. To handle a big scoop of parts in
- [Join the AutoForm Global Webinar: Quality Assurance of Patchwork Blanks in Hot Stamping, Part II November 5, 2020](https://formingworld.com/webinar-patchwork-blanks-hot-stamping-part-ii/) - Achieving accuracy and making decisions using the process window approach Patchwork blanks are increasingly used in hot stamping. However, the effect of patchwork blanks on the cycle times is not yet fully understood. This webinar will show how AutoForm’s Accuracy Footprint concept can be applied in order to achieve good quality parts and to create
- [Save Thousands with Just a Few Millimeters of Material: Revisiting Trimming Operations](https://formingworld.com/trimming-sheet-metal/) - Transmuting Just A Few Millimeters of Material into Gold In this article, AutoForm’s Gianfranco Ruggiero describes the challenges faced during the manufacture of trimming tools, particularly for transfer and progressive dies, and shows how simulation can save money, labor, and material while guaranteeing tool quality. The typical trial-and-error approach used during tryout to determine the
- [Evolving Hot Stamping Process Simulation in Two Phases to Achieve Accuracy](https://formingworld.com/evolving-hot-stamping/) - The design and manufacture of hot-formed parts and the development of their manufacturing processes is more complex than cold stamping processes, demanding greater specialist expertise and experience. Hot stamping also requires more advanced resources to identify potential difficulties and obtain parts that meet all defined requirements. In addition to the care invested in designing the
- [Can You Decrease Blank Sizes to Save Money Without Consequences?](https://formingworld.com/decreasing-blank-sizes-sheet-metal/) - Introduction In the sheet metal forming industry, it is a common practice to decrease blank sizes as much as possible, with the goal of saving material and therefore money. This step is usually performed at the end of the tool tryout phase or at the beginning of part production, if it hasn’t already been completed
- [Quick Turnover of Blank Size Estimation & Scrap Rate Reduction, Achieved by "Curve Engineering" During Tier 1 Bidding](https://formingworld.com/blank-size-estimation-curve-engineering/) - Steve Hackett Shares the Success of his Eight Person Forming Consultancy Curve Engineering is an eight-man operation in England specializing in process simulations, blank size minimization services, die design and commissioning for Tier 1 suppliers and OEMs. In the following interview, the company’s founder and director, Steve Hackett, reveals how it has succeeded in becoming
- [How to Avoid Financial Risk at an Early Stage of Part Design](https://formingworld.com/early-part-design/) - Early Feasibility: The Right Way and the Wrong Way at Baseline AutoForm Technical Account Manager Stephan Küper examines the importance of carrying out detailed early feasibility studies and recognizing when too little is too late. If a workable strategy for springback compensation has already been achieved during the early part and process feasibility stage, the
- [How an Advanced Friction Model Rescued Five Parts at Major Tool Maker in China!](https://formingworld.com/friction-model-tool-maker-china/) - Predicting Wrinkles for Door Inner Parts Using the TriboForm Software In this anonymous blog post, one of the largest Chinese tool makers shares their results from a series of five case studies conducted using TriboForm’s friction model to enhance their sheet metal forming simulations. Recently, issues occurred in tryout and production, in which they could
- [Takeaways of Teaching Stamping Simulation: Reflecting on Three Days with Two College Students](https://formingworld.com/autoform-internships-usa/) - And Clues for Job-Seeking Students Looking to Stand Out Whenever I see young minds entering the building, I am immediately reminded of my early career-seeking days. I think back to being a nervous young graduate, doing my very best to get a foot in the door and kick-start my career. We’ve all had embarrassing job-interview
- [Join the AutoForm-ProcessDesigner^forCATIA R9 Online Launch Event](https://formingworld.com/autoform-processdesignerforcatia-r9-launch/) - High Quality, Efficient, and Integrated Die Process Surfacing In today’s business world, there is an increasing challenge to perform faster while improving accuracy and quality. Die Process Design is not exempt from this pressure to perform. AutoForm has a solution. On October 9, 2020 we present the the new release of our software solution AutoForm-ProcessDesigner^forCATIA
- [Join the AutoForm TubeXpert R9 Online Launch Event](https://formingworld.com/autoform-tubexpert-r9/) - Highlights presentation of the latest release Building on the success of former AutoForm TubeXpert versions, the new release of our software solution AutoForm TubeXpert R9 provides extensive functional enhancements that highly increase flexibility and performance. On October 8 we will give a deep insight on how to rapidly design tools and simulate the tube bending,
- [The Pressure & Challenges: Building the Bridge Between Engineering and Tryout](https://formingworld.com/engineering-tryout/) - Verification vs. Reducing the Unexpected in Tryout There have been significant advances made within professional engineering departments through the use of software to predict and avoid potential problems in the execution of a project. Simulation solutions are available for many areas of the engineering process chain, including complex systems and production lines involving several products
- [See the latest Webinar VIDEO! How to account for accurate friction and lubrication data in sheet metal forming simulations – the Recording!](https://formingworld.com/triboform-webinar-video/) - Tribology, friction and lubrication play a key role in the production of high-quality sheet metal parts. In forming simulations, often a constant value for the friction coefficient is used which limits the overall simulation accuracy. Therefore, many companies are increasingly spending efforts on accurately accounting for these tribological effects so to achieve a new level
- [Rapid Tooling in the Manufacturing of Stamped Components: from Concept to Part in 5 days – Case Study](https://formingworld.com/rapid-tooling-stamping/) - Rapid Tooling for the production of stamped components is still rarely employed, although it proves to be a viable alternative when looking for rapid development and reduction of time-to-market. The feasibility of using advanced polymers in stamping has already been demonstrated, including for forming high-strength materials. With declining production volumes and niche-oriented models, is this
- [Now Open to Everyone: The New Fundamental Material Training for Hot Stamping Process Engineers – Sign Up HERE](https://formingworld.com/hot-stamping-training/) - In this blog post, Dr. Alper Güner provides all FormingWorld.com fans with an overview of the new fundamental material training for hot stamping process engineers. The course is NOT an AutoForm-software training, involves no prerequisites and is available to the entire community. There is a unique feature in the hot stamping process of manganese boron
- [Bringing Material Data to Life: Making Material Cards Meaningful Along the Stamping Process Chain](https://formingworld.com/bringing-material-data-to-life/) - Hope for the Best – But Prepare for the Worst Within the sheet metal stamping industry, the goal of a process engineer is to define the process and geometric parameters based on which tools are built to produce a certain number of car body parts (i.e. 200,000 parts for a certain car volume). All of
- [Join the AutoForm Global Webinar: Quality Assurance of Patchwork Blanks in Hot Stamping, Part I September 24, 2020](https://formingworld.com/webinar-patchwork-blanks-hot-stamping/) - Achieving accuracy and consistency along the entire process chain The hot stamping technology supports the achievement of safety regulation compliance as well as competitive product design. Hot stamping processes need to be well managed and require the engagement and a deep understanding of accuracy concepts in a company‘s entire engineering process chain. What are the learnings
- [Prabha Industries India: Sidewall Curl Control for HSS 980 Material Sill Part](https://formingworld.com/sidewall-curl-ahss/) - Two Strategies Studied in AutoForm for Controlling Springback in an HSS Part In this blog post Prabha Industries from India reveals two strategies they tried in AutoForm to successfully control sidewall curl on 980 DP part. Prabha Industries is among India's premier die shops, for line dies and transfer dies, and have been using AutoForm
- [Vtron Servicos LTDA Gains Advantage with Virtual Tooling Confirmation](https://formingworld.com/vtron-servicos-ltda-tooling-simulation/) - Small Sized Tool Shops Embracing Digital Engineering Tools The automotive tooling and part stamping market has become increasingly competitive, favoring companies that embrace both change and relevant advances in technology. One of the most helpful digital tools being employed is simulation, which offers great potential gains in terms of time, assertiveness, confidence and process control.
- [Join the AutoForm Global Webinar: Increasing Quality and Savings for Tube Forming Processes for September 3, 2020](https://formingworld.com/increasing-quality-tube-forming-webinar/) - Systematic Solution for Successful Part Optimization – a Hydroforming Success Story When working on a proper process layout, a common struggle is as follows: The process itself has already reached a reasonable level of quality, but the part still shows some areas with e.g. high thinning values that are out of tolerance. In addition, the
- [AutoForm Global Webinar: AutoForm Accuracy Footprint: Part II - Join for July the 28th!](https://formingworld.com/accuracy-footprint-webinar-join/) - How to Create a Digital Master to Achieve Accuracy and Precision Model based system engineering or design is focusing to support zero failure production with the same level of precision and accuracy as in real production. AutoForm proposes to create an accurate Digital Master and to combine this with AutoForm’s accuracy footprint concept to meaningfully
- [Top Customer Questions at the World Premiere of AutoForm TubeXpert Held in China: Answers Revealed](https://formingworld.com/autoform-tubexpert/) - Tube Hydroforming at Its Best With AutoForm’s previous release of Hydro 2016, customers had several requests for more functionalities, including an entirely new graphical user interface. One key concern was interference from Windows updates! The good news is here: with the release of AutoForm TubeXpert, all of these requests are a thing of the past!
- [Revealed: AutoForm’s Contribution to the Cancelled NEHY 2020 Hydroforming Conference Now Published](https://formingworld.com/nehy-2020-hydroforming-conference/) - Can a Conference Paper Be Published Without the Conference? See how AutoForm’s Giampaolo Moncelsi and Leonard Krauss contributed to the cancelled NEHY 2020, Germany’s leading hydroforming conference. The NEHY conference in Fellbach, southern Germany, is a renowned event for anyone interested in tube hydroforming and its research. AutoForm has contributed to NEHY in the past
- [American OEM Gets Accuracy from Value Engineering Software for Prog-Die Costing!](https://formingworld.com/oem-cost-planning/) - Why a few holes can make all the difference In this article Alan Stimac, AutoForm Senior Technical Product Manager, describes the story that brought one OEM to start using AutoForm’s cost engineering solutions. This anonymous OEM decided to test the software against their old calculation methods to find out how accurate it really is in
- [Value Engineering 1/3: Enter State of the Art Planning Solution- Expert Interview with Axel Maurer, Senior Consultant AutoForm](https://formingworld.com/pbs-value-engineering-1/) - The Future of Optimizing Cost Planning in One Big Sweep [dropcap]A[/dropcap]n overview of optimizing value engineering is given in this article thanks to Axel Maurer, Senior Consultant at AutoForm and specialized on Planning and Bidding Solution. In this article we talk about state of the art planning solutions and identify powerful areas for cost minimization.
- [Three Springback Minimization Methods Tested: Case Study in Japan for UHSS Steel](https://formingworld.com/springback-minimization-japan/) - In the next generation of automotive development, the concept of CASE (Connected, Autonomous, Shared and Electric) is undoubtedly gaining traction. As one of the solutions to the trade-off problem between crash safe vs. lightweight, ultra-high strength steel (UHSS) is being increasingly utilized. Although UHSS is very strong, it comes with inherent formability and springback control
- [Reducing Downtime of Stamping Production through controlling Tribology in Sheet Metal Forming: Philips, Opel, TriboForm and Others join Forces in the ASPECT Project](https://formingworld.com/opel-triboform/) - You’ve seen it happen many times before: Your stamping operations run smoothly, that is, until suddenly defects occur in the products. Your team now has to halt production to adjust the settings of the stamping process in order to continue the serial run. With this in mind, the ASPECT consortium conducted studies of critical tribological
- [Why do we still need Forming Limit Diagrams (FLDs)?](https://formingworld.com/forming-limit-diagram/) - Accurately predicting possible failures during the forming process is essential when developing tools. There are many result variables that will offer insight into different failure criteria, including the non-linear FLD, Wrinkles or Surface Lows. In this blog post, AutoForm Technical Product Manager Markus Avermann describes how the FLD evaluates different quality criteria simultaneously. Every now
- [AutoForm Global Webinar: Dimensional Accuracy in Sheet Metal Forming Part II](https://formingworld.com/webinar-dimensional-accuracy-ii/) - Getting Ready for Tool Manufacturing Continuing our exploration of engineering activities regarding springback management, this webinar focuses on the challenges encountered in defining an effective tool compensation strategy – particularly on the selection of final springback countermeasures aiming at delivering parts within the targeted dimensional tolerance. Compensation processes - virtual vs. panel springback measurement Virtual
- [How Should I Set Up My Process, Regardless of the Software Platform Used?](https://formingworld.com/engineering-simulation-set-up/) - We have heard the following questions countless times: How should I set up my simulation? How do I process this part? The simple answer is that you need to set up your simulation to accurately represent your production/manufacturing process. Of course, engineers may not always be entirely sure how to mimic their production process correctly.
- [Splits Evaluation Methods in Cold Forming: Revisiting the Importance of Post-Processing for Sheet Metal Forming Simulations](https://formingworld.com/splits-cold-forming/) - Forming Limits and Splits: Reading into Sheet Metal Behavior The use of simulations is presently growing in manufacturing companies in today's world, and the specific segment of stamping is no exception. In this article Adilson Calmona, Junior Application Engineer from AutoForm Brazil, takes us deeper by emphasizing the importance of post-processing in the simulation of
- [Hyundai NC Saves 50% Man-hours on Trim Line Job with CAE Digital Engineering!](https://formingworld.com/hyundai-nc-sheet-metal-stamping/) - In this blog post the Ulsan factory NC Team of Hyundai Motor Company reveals how they improved the efficiency of their trim line development using forming simulation. The layout team of the Press Die Technology Division at the Ulsan factory has been using AutoForm-ProcessDesignerforCATIA for three years. Currently the team applies its trim function for
- [AutoForm Global Webinar: How to Account for Accurate Friction and Lubrication Data in Sheet Metal Forming Simulations](https://formingworld.com/autoform-webinar-tribology/) - Join the Webinar: Workflow and Application Cases Find out how to achieve a new level of simulation accuracy through a more realistic consideration of tribological effects. The TriboForm software allows you to quickly simulate the effects of tool coating, lubricants, material surface characteristics or new sheet materials on friction and ultimately on product quality. We
- [Global Webinar Accelerating Stamping Engineering Using the AutoForm Cloud](https://formingworld.com/autoform-cloud-webinar/) - Use Cases Revealed Demonstrating the AutoForm Cloud Powered by Rescale More and more customers are shifting their computation work for detailed sheet metal forming analysis to the cloud. AutoForm has committed itself to provide customers with ease of use to access the cloud solution. We offer two identical webinar sessions on May 27 and May
- [Is Your Tool Center Aligned to Your Press Center of Force?](https://formingworld.com/press-forces-autoform/) - Saving Your Tools from Wear, Tear and Downtime Your progressive die layout looks great, and your forming outcomes are acceptable, that is, until your tryout team starts grappling with the different forces at work at each station. Your tool center is not aligned to the press center of force. Force imbalance is always an issue
- [AutoForm Global Webinar: Basic Simulation Accuracy Requirements and the AutoForm Accuracy Footprint](https://formingworld.com/webinar-accuracy-requirements/) - The Principle of the Accuracy Footprint Unveiled The accuracy footprint is a concept created by AutoForm, which can be used to assess the accuracy of any sheet metal forming simulation. It provides you with a systematic process to check the consistency of a simulation and experiment (measurement) and helps to identify possible mismatches. Agenda: Opening
- [SDM Korea Sees 100% Increased Work Speed with Compensation Modeling!](https://formingworld.com/sdm-korea-compensation-modeling/) - Forming Analysis Team Enhances Work Efficiency by Adopting AutoForm The Forming Analysis Team at SDM Co. Ltd. (hereafter SDM) has been using AutoForm since 2009 and has veteran master level users who have worked together to increase the output of their compensation modelling by double within the same working hours. In this blog post, we
- [Stamping Parts in a Time of Crisis: Reporting from Wuhan](https://formingworld.com/automotive-stamping-wuhan-clovid-19/) - AutoForm’s Jason Hu Reports Directly from Wuhan on the Impact of COVID-19 on the Stamping Industry AutoForm’s Jason Hu reports from Wuhan, giving us his firsthand account of how the initial outbreak region is recovering! He answers three questions on conducting business in a time crisis so we can learn what OEMs and suppliers are
- [VOA Industria Brazil: Supportive Tools for Bidding and Controlling Stamping Prices](https://formingworld.com/bidding-stamping-prices/) - In times of globalized economies, it has never been easier to connect to providers and partners all over the world. To remain relevant in the market, Brazilian tool shops need to stay competitive and the only way to do so is by investing in improving the efficiency of their processes, while aiming to compete with
- [Join the Webinar: How to Connect Process Engineering and Production in Sheet Metal Forming – April 28!](https://formingworld.com/webinar-april-28/) - This is your chance to learn about how to connect process engineering and production in sheet metal forming. Two of our experts, Volkan Karakus and Horst Vogt, will present the steps that accelerate manufacturing, process development and concurrent virtual validation in light of Industry 4.0. First-Time-True does save you time and effort to get quality
- [The Headaches of Information Transfer Between Engineering Departments Solved?](https://formingworld.com/information-transfer-sheet-metal-forming/) - The Infamous Easy Button: Can It All Be Done for You? We all wish we had one. Managers make jokes about it and employees daydream about it. We’re talking about the infamous Easy Button, to instantly accomplish any task. You could go to your job, hit the button, walk away and cash in your paycheck.
- [How Alastampi Solved Aesthetic Defects for White-Goods](https://formingworld.com/alastampi-white-goods/) - In this article, Fabrizio Tinti Technical Manager at AutoForm Italy, describes how Alastampi is now using simulation to investigate and solve aesthetic defects for sheet metal household items. Alastampi S.R.L. is a company specialized in the design and construction of dies for sheet metal stamping. It operates in Italy and worldwide for different markets such
- [The Unique Automatic Issues Detection for Forming Simulation](https://formingworld.com/automatic-issue-detection/) - Making Life Easy with Incremental Analysis and Change Tracking In this article Adithya Ramamurthy and Gianfranco Ruggiero join an interview to talk about AutoForm’s special feature ‘Automatic Issue Detection.’ Unique to AutoForm, we wanted to find out how this feature makes life easier for the user and reveal how it inspects a part or sheet
- [EMI Group Company Metaseval Sees Tryout Time Reduced by 30%: Ironing Simulated!](https://formingworld.com/metaseval-tryout-time-ironing-sheet-metal/) - EMI Group Company Simulates the Ironing of Flanges and Fine Trim Line Optimization for Radiator Components for Improved Tryout Timeframes Metaseval, an EMI Group subsidiary, is an expert in cutting, stamping and the assembly of high precision sheet metal parts. They utilize FEA forming simulation to analyze the feasibility of parts, to design their tooling
- [Why Work at AutoForm? Applying for a Job & Knowing the Business](https://formingworld.com/work-at-autoform-careers/) - 4 Solid Reasons Why and 4 Tips Before Applying What distinguishes AutoForm from other companies and why would YOU want to work with us? An available position on our website has potentially caught your eye. Now it’s time for you to apply. This page has been written for both the newly-graduated student and for those
- [In Pictures! GeNI Engineering Mexico Conducts Part Optimization to Reduce Part Reject Rate!](https://formingworld.com/geni-engineering-mexico/) - Validation as Part of Quality Improvement and Resource Savings GeNI de Mexico S.A de C.V (hereafter GeNI) is dedicated to achieving a strong correlation between simulation and production within their organization. In this article, we describe a recent project where GeNI focused on examining failure analysis for a process they had in production, with the
- [Join the Webinar: Dimensional Accuracy in Sheet Metal Forming - March 17th or 18th!](https://formingworld.com/accuracy-webinar/) - This is your chance to learn about dimensional accuracy in sheet metal forming. Our AutoForm expert, Gianfranco Ruggiero, will present the activities and steps that need to be performed for an effective and successful tool compensation process. Join the webinar on either March 17 and March 18, 2020. Don’t miss! From the theory of springback
- [Ford Otosan Achieves 100% Within Tolerance on First Tryout Loop](https://formingworld.com/ford-otosan-tryout-tolerance/) - Die Process Team Shares Success Simulating CAD Surface Quality As we can all agree, unknown and challenging targets always arise with every new project, which demand higher dimensional accuracy. New quality targets are constantly being set by policies aimed towards continuous process improvements. Great benefits and savings are certainly evident downstream, by having to spend
- [Material Matters: Sheet metal plasticity visualized (part 2 of 2)](https://formingworld.com/sheet-metal-plasticity-visualized-part-2-of-2/) - As already discussed in Sheet metal plasticity visualized (part one) there are four main components needed to model the plastic deformation of sheet metals: yield function, hardening model, flow rule, and failure model. We have expanded our discussion of the Yield Function in a previous post; we shall now discuss the hardening models and flow
- [Material Matters: Sheet metal plasticity visualized (part 1 of 2) ](https://formingworld.com/sheet-metal-plasticity-visualized-part-1-of-2/) - As already discussed in the post “Constitutive modeling of sheet metal” there are four main components needed to model the plastic deformation of sheet metals: yield function, hardening model, flow rule, and failure model. These concepts have theoretical backgrounds based on continuum mechanics of materials. However, since they represent physical material behavior, all of these
- [Material Matters: Knowing your limit](https://formingworld.com/material-matters-limits/) - The Formability of sheet metals Previous posts Materials Matters, "the known unknowns" and “Material plasticity visualized” covered the general aspects, common terminology, and formulation of the plastic properties in sheet metal forming problems. Accurate definition of flow curves, kinematic hardening and yield locus helps us to simulate the plastic flow of sheet metals during forming
- [Material Matters: modeling of sheet metal- the "known unknowns"](https://formingworld.com/constitutive-modeling-of-sheet-metal-the-known-unknowns/) - Modeling of sheet metal stamping can raise many questions regarding the validity of engineering decisions based on finite element analysis. Knowing only the grade and thickness of the material modeled can still leave some open questions regarding the "known" parameters used to establish simulation. "Material Matters" is a series of posts we offer on the
- [8 Mile: The Best Film of Sheet Metal Stamping](https://formingworld.com/best-sheet-metal-stamping-movie/) - The Stamping Operations Behind the Film Let’s face it, automotive sheet metal stamping is not glamorous and will never be a running Hollywood theme. Yet it is featured in quite a few films, some of which may have slipped by without you noticing and actually feature genuine sheet metal stamping operations! In this blog we
- [SAIC General Motors: Shock Line Analysis and Countermeasure of Stamping Panels](https://formingworld.com/china-shock-line-stamping/) - A Case Study on a Side Body Outer Panel Using AutoForm I In this article, Li Feng-Xian from SAIC General Motor Co. Ltd Shanghai reveals a case study that identifies the shock line in simulation for a real panel, verifies its accuracy and corrects the issue in reality. Typically, the part is corrected only during
- [Guest Blog Invitation: Publish Your Sheet Metal Story on AutoFormingWorld as a Guest Blog or Regular Contributor](https://formingworld.com/guest-blog/) - Now you can reach the worldwide sheet metal community by posting your content here [dropcap]F[/dropcap]ormingWorld invites you to feature your brand, research and success stories on our platform through submitting your articles to post on this blog, giving you access to our targeted audience specifically interested in sheet metal planning and forming simulation. FormingWorld is
- [Lighter-Stronger- Cheaper: Three Awards Given! Asteer Japan Develops SHP Hot Press Method Drastically Reducing Cost](https://formingworld.com/asteer-hot-press-method-1/) - Ready, Set, Press! Hot Press Heating Reduced from 5 Minutes to 5 Seconds Power cost reduced by 20%, Facility area reduced by 90% Asteer Co. Ltd. in Japan designs and manufactures crash-safety parts, fuel parts and doors across nine operational plants, seven of which are in Soja city. In reinforcing parts, such as bumpers etc.
- [Modelling of Coining in Stamping Processes – Inside AutoForm’s New Thick Shell Element](https://formingworld.com/coining-in-stamping-autoform/) - In this blog post we will have a closer look to coining which takes place in stamping operations and the usage of new thick shell elements in AutoForm will be demonstrated. We also share the results of a Bilstein-AutoForm joint project, where the effect of coining in deep drawn cups was investigated. The results of
- [DieDesigner for a Die Designer:  Thinking About a Better Way](https://formingworld.com/autoform-vs-nx/) - A Die Designer's Change in Perspective on CAD vs. AutoForm in the Initial Simulation Setup Bryan Lang has a lot of experience in the tool design and die world. Formerly he worked at Toolcraft Products in Ohio, in its tool and die shop. Under their employment he designed tools in NX, before passing his work
- [Why Get Certified AutoForm Training? Be the “Go To” Expert!](https://formingworld.com/certified-autoform-training/) - Many Benefits and Overlooked Tools AutoForm offers two levels of certification training for its software: "Certified User" and "Certified Expert." For the first you need to earn at least four certificates; maintaining the Certified User status over three consecutive software releases entitles the user to the Certified Expert certification. Upon completion of the course, the
- [Hot Forming Seminar in France](https://formingworld.com/hot-forming-seminar-in-france/) - source: http://www.automotivemanufacturingsolutions.com/process-materials/pressing-matters LOIRE ETUDE organizes in collaboration with AutoForm France and other partners a seminar dedicated to "New Hot Forming Technologies" on Thursday, October 29th 2015. It will be an excellent opportunity to be informed regarding current & future innovations in the field of hot forming technology, to discover LOIRE ETUDE press hardening production facility,
- [Why Every Simulation Setup Needs an Automatic Checklist](https://formingworld.com/autoform-guidelines-automatic-checklist/) - What if there was a way to no longer miss any steps? One year ago, Karan Bhise from AutoForm gave us his article: “What is a Healthy Simulation?”. It discussed the importance of ensuring real parameters as input and boundaries so that one never overlooks any of the important steps during simulation setup. This is
- [Value Engineering 2:  Enabling Software for Cost Projections- Axel Maurer, Senior Consultant Describes the Brilliance of AutoForm PBS](https://formingworld.com/value-engineering-automotive/) - What if a Live Link Could be Established Between Part Design, Process Layout and Cost Calculation to Bring About Revolutionary Cost Engineering?[dropcap]I[/dropcap]n this interview the integration of software for cost engineering is addressed by Axel Maurer, Senior Consultant at AutoForm and specialist for Implementation of Planning and Bidding Solution. This is part two of our
- [Comparing Forces Applied in Simulation vs Reality: Ensuring Correlation and What to Check!](https://formingworld.com/forces-simulation-sheet-metal-forming/) - Why the Correlation Between Simulation and Reality Should Be Your First Check! In this blog post Matt Kruithoff, Senior Application Engineer at AutoForm, discusses the importance of applying the same forces in simulation as in reality in manufacturing, on the shop floor, and even in production. He delves into engineering settings that will help ensure
- [Finding Those Cracks with a Robustness Analysis in Pictures from Korea](https://formingworld.com/korea-robustness/) - How Jinmyung Precision Drastically Reduced Tryout Cost Thanks to Robustness Analyses In this two part series Chanho Lee, Technical Manager AutoForm Korea, shares his experience in winning over Korean Tier 1 companies who invited AutoForm to examine problematic parts, still unresolved in tryout. In this post we reveal the powerful robustness analysis project in pictures that
- [SAIC General Motors China Rescues Tools for the Chevrolet Malibu Aluminum Hood Outer Panel](https://formingworld.com/sgm-chevrolet-malibu/) - SAIC General Motors China Shares Case Study for the New Malibu Hood I n this blog post, Wang Jian from SGM China shares his experience after receiving the delivery of an outer hood tool in an extremely bad state. Due to an earthquake, their Japanese tool supplier was forced to ship the tool set way
- [Masterclass Highlights Video! AutoForm Expert Talks Tool Tryout!](https://formingworld.com/video-autoform-tryout/) - Part 1: Presentation from the Automotive Engineering Expo In this blog post we reveal highlights of the exclusive tryout masterclass presentation seen only by those who attended the Automotive Engineering Expo 2019 as presented by AutoForm Product Manager Gianfranco Ruggiero. This is part 1 of a 2 part series. Part 2 covers the Hemming Masterclass.
- [Masterclass Highlights Video! AutoForm Expert Talks Hemming!](https://formingworld.com/video-autoform-hemming/) - Part 2: Presentation from the Automotive Engineering Expo In this blog post we reveal highlights of the exclusive Hemming Masterclass presentation seen only by those who attended the Automotive Engineering Expo 2019 as presented by AutoForm Technical Product Manager Natàlia Domínguez. This is part 2 of a 2 part series. Part 1 covered the Tryout
- [When AutoForm Won an Aluminum Warmforming Benchmark Using Just its Beta Software! The Inside Story!](https://formingworld.com/aluminum-warm-forming-benchmark/) - How AutoForm Ran the Gauntlet at the 2016 Numisheet Conference Looking back at the 10th international conference and workshop on numerical simulation of 3D sheet metal forming processes (Numisheet) held on 4-9 September 2016 in Bristol, UK, AutoForm won a benchmark test for springback prediction after warmforming of an aluminum cup. What was never told,
- [SAIC General Motors Case Study: Removing Splits in Die Tryout with Simulation](https://formingworld.com/saic-general-motors-china/) - Press Die Process Analyzed at SAIC General Motors China Forming World recently received several highly welcomed blog posts from Chinese tool makers & OEMs, which will be published accordingly in the following months. In this blog post read how Mr. Zhang Bofan and Wang Zengqiang from SAIC General Motors used AutoForm's sensitivity study to save
- [Zero Recuts for Atlas Tools for Rear Cab Reinforcement Part](https://formingworld.com/atlas-tools/) - Revisiting Springback Prediction: Advanced Engineering or Correction Loops? In this blog post find out how Atlas Tool Inc.,one of the US leading stamping die tool shop and low-volume part supplier, has nailed it for springback prediction for a rear cab reinforcement using AutoForm. Yurdaer Demiralp, AutoForm Application Engineer, and Mark Broadworth, tool engineer at Atlas
- [U.S. Steel Verified! The United States Gets its Own Tribology Testing Facility to Generate TriboForm Friction Models](https://formingworld.com/tribology-testing-usa/) - Tribology testing to generate advanced friction models performed by U.S. Steel Past studies have already proven that OEMs can achieve improved forming simulations by using the TriboForm friction models compared to simulations using a constant friction coefficient. In addition, advanced friction models are proven to help shorten development time, increase material utilization, minimize scrap rates,
- [Improving Oil Canning Issues: an AutoForm Strategy – Part 2 of 2](https://formingworld.com/improving-oil-canning/) - Two Simple Strategies You Can Apply in AutoForm to Improve Oil Canning on Sheet Surfaces In this blog post Curtis Hsiung, Application Engineer from AutoForm USA, reveals how to handle the excess bulging or buckling of a sheet metal surface, better known as the problematic “Oil Canning” effect. While sheet metal stamping experts can evaluate
- [Digital Predictive Tryout Webinar: Taking Guesswork out of Tool Tryout - Nov 28th & 29th!](https://formingworld.com/predictive-tryout-webinar/) - Bridging Engineering and Tool Tryout For all fans of FormingWorld.com, this is a chance to learn about predictive tryout as presented by AutoForm’s very own experts! This invite is open to the public. YOU can join! The webinar will be held on November the 28th and 29th and includes a live demo of AutoForm-TryoutAssistant. Don’t
- [Implementing AutoForm’s Draw Development Template](https://formingworld.com/connect-editor-autoform/) - Roadblocks and How to Speed Up Draw Development In this article AutoForm’s Ronald Peck shares what his favorite forming tools from AutoForm are, having come from the tool making side as a previous Process Engineer at Chrysler. He shares what key software features stand out from the rest in simplifying difficult task to quickly create
- [Ford Nails 99% Accuracy Springback Prediction for a Cargo Truck Door Opening: Case Study Revealed!](https://formingworld.com/ford-accuracy-case-study/) - Ford Otosan Talks Customer Satisfaction for Keeping Within Tolerance In this blog post Stamping Process Engineer Fatih Onhon from the Tool & Die Department at Ford Otosan in Turkey reveals a case study for the springback compensation of a door opening panel (DOP) for a cargo truck. He reveals some of Ford’s operating norms for
- [Two Case Studies: Renault and Daimler Apply New Tribology Friction Model!](https://formingworld.com/iddrg-triboform-renault-daimler/) - OEM’s Show-casing TriboForm at the IDDRG 2019 Conference On 3-7 June 2019, the 38th International Deep Drawing Research Group (IDDRG) conference was held in Enschede, the Netherlands. At the IDDRG, the leading sheet metal specialists and researchers from all over the world gathered for fruitful discussions on challenging technical topics in forming technology. One of
- [Ford Solved Aluminum Hood Splits with TriboForm Friction Analysis!](https://formingworld.com/ford-triboform-friction-analysis/) - No More Splits for New Parts for the New Ford Transit Model In this blog post we interview Ford Otosan’s Die Process Supervisor Cem Bilgili who oversaw the design and tryout of the first ever aluminum parts for the new Ford Transit. Cracks arose in production for the hood inner assembly despite initial simulations clearing
- [Material Matters 1: Impact on Formability](https://formingworld.com/material-matters-formability/) - In this blog post Kidambi Kannan, Technical Manager from AutoForm Engineering USA, discusses the best evaluation methods towards representing material behavior for simulation. From understanding coils to examining yield surface models, Kannan provides an overview of the underlying material theory behind formability analysis. You are now reading Part 1 of a 2 part series! Indeed!
- [Material Matters 2: Bridging the Gap Between the Necessary and Possible for Automotive Part Forming](https://formingworld.com/material-representation/) - In this blog post Kidambi Kannan, Technical Manager from AutoForm Engineering USA, discusses methods to test for and characterize kinematic hardening while asking if all of this is sufficient to ensure reliable and accurate springback prediction. You can see our previous post in this series here. It turns out that tensile testing by itself does
- [AutoForm Receives Top Engineering Award in Brazil](https://formingworld.com/autoform-top-engineering-award/) - AutoForm Honored at the 12th Top Engenharias Award September 2019 was another great month for AutoForm and its Brazilian office! AutoForm was awarded the “Top Engenharias (Engineering) Award,” which was given in the “Automotive Light and Heavy Vehicles Category” specifically under “Systems, technical support and services for the design of sheet metal forming dies.” The
- [Bridging the Gap between Tryout and Mass Production Based on Sensitivity Analyses](https://formingworld.com/tribology-aluminum/) - This article presents a sensitivity study, aiming to bridge the gap between tryout and full-scale production with a focus on the effect of frictional conditions on the aluminium forming process. With tryout conditions working in room temperature versus full-scale production with stamping at a faster rate, resulting in a higher temperature conditions, it was investigated
- [What is an Anonymous OEM Story?](https://formingworld.com/anonymous-customer-stories/)
- [Join the Webinar! 29th of October: See AutoForm-ProcessDesigner^forCATIA R8.1 in Action!](https://formingworld.com/autoform-webinar-october/) - Learn How the Latest Version of AutoForm Can be Beneficial in Your Daily Engineering Tasks! For all fans of FormingWorld.com, this is a chance to see this software in action as presented by AutoForm’s very own experts! Until recently, AutoForm has only offered webinars as reserved for customers-only. Now YOU can join! The webinar will
- [Got Your Die Cost Estimation Wrong Again!? Why Cost Experts Need to Stop Estimating Based on Previous Projects Alone](https://formingworld.com/die-cost-estimation/) - Comparing New Projects to Historical Tool Cost and Scratching Your Head – Avoid These Pitfalls of Cost Estimations and Embrace the Future In this blog post AutoForm Product Manager, Horst Vogt, examines a survey revealing how most OEMs and tool makers create their bids and cost projections for tool manufacturing. A variety of methods are
- [TriboForm Strikes Again: Covering the all-new Volvo V60](https://formingworld.com/triboform-volvo-v60/) - In this blog post we see how Volvo Cars includes tribological effects in stamping simulations with TriboForm. Special focus is given to the early tryout phase of dies in order to secure die tryout by solving as many problems as possible in forming simulations before proceeding to milling and casting. In the Volvo V60 car
- [What is a Healthy Simulation?](https://formingworld.com/healthy-simulations/) - A healthy simulation is the one that considers the real parameters as input and boundaries so that the tool can be built accordingly. In this interview Karan Bhise, Application Engineer at AutoForm USA, offers a refresher for readers on keeping their simulations healthy. Are you skipping any of the necessary steps? Let’s find out. Karan
- [Springback Compensation Best Practices: a Strategic Guide](https://formingworld.com/springback-best-practices/) - Essential Practices Towards Reliable Simulation Based on Outcomes In this interview, Adithya Ramamurthy, an Application Engineer at AutoForm USA, describes three essential practices geared towards reliable simulation outcomes for springback compensation. Do not skip these steps if you want to ensure accurate simulations with AutoForm-Compensatorplus. Adithya began ‘Due to the high number of questions I
- [EBZ SysTec’s Approach to Efficient Draw Bead Modelling](https://formingworld.com/ebz-systec/) - The Evolution in Draw Bead Modelling and Best Practices There has been plenty of approaches implemented aiming at substantially decreasing modelling and computation times for assessing the process design for forming and trimming of deep-drawn parts. Especially for the early feasibility check and the later redesign cycles of the applied process tools, there are favorable
- [Board Interview: Bart Carleer, Corporate Technical Director, Talks AutoForm’s Future!](https://formingworld.com/bart-carleer-interview/) - In this interview Bart Carleer, Corporate Technical Director and member of AutoForm’s Board of Directors, outlines AutoForm’s future, its milestone successes and his views on how AutoForm can still better serve the sheet metal forming community. We put the following questions to Bart: What are the biggest obstacles AutoForm customers face in the stamping process
- [An Inside Look at Automatic Simulation and Analysis Report Generation](https://formingworld.com/autoform-report-manager/) - Let’s Look at Report Transparency for Sharing Simulation Files In this article Karan Bhise, Application Engineer AutoForm USA, demonstrates the ease of generating reports for your simulation projects using AutoForm. It is very imperative to transmit important information and forward the results of a finished simulation to other decision making authorities. There are multiple ways
- [The Use of Analysis Standards and Their Purpose in the Engineering Process Chain](https://formingworld.com/autoform-standards101/) - Today's car bodies are made of some 150 - 200 parts. They all have to be functional, serving their design purpose. We can distinguish external, interior panels, structural parts, etc... According to their functionality, the position in the car and to which other parts it shall be assembled with, different materials are used for different
- [Reducing Tool Recuts with Virtual Tryout vs. Tryout Reality](https://formingworld.com/reducing-tool-recuts/) - Where to Invest Your Time to Reduce Tool Recuts: an Interview In this engaging interview Volkan Karakus, Senior Application Engineer AutoForm Germany, describes the tryout loop in detail for the first time on our blog. He describes the relationship between the virtual tryout loop, obstacles to overcome and final workshop tryout. Volkan started with ‘If
- [Improved Single Part Design by Hemming Planning? Yes it’s Possible!](https://formingworld.com/quick-hemming/) - Two Roller Passes or Three Determined by New AutoForm User The results of the hemming process have a significant impact on appearance and assembly of the parts. All too often, OEMs spend a lot of time redesigning the process of the outer and inner panel due to issues arising from hemmed assemblies. Thus, the ability
- [Tooling and Piece Cost Estimation, the White Elephant in the Room](https://formingworld.com/tooling-piece-cost/) - As the Last Generation of Cost Experts Retire How Will OEMs Replace them? In this article Steve Rozanski, Senior Application Engineer from AutoForm USA, talks about means of arriving to tool costing and the grey areas of those who have faith in expert-based cost modelling vs. accurate costing standards using software. He challenges readers to
- [Watch the Video: Inside a Progressive Die Maker’s Tool Shop Fara Stampi](https://formingworld.com/fara-stampi-video/) - AutoForm’s Gianfranco Ruggiero Visits Customer Fara Stampi In this short article AutoForm Product Manager Gianfranco Ruggiero introduces the video below with a covering his in-house visit at Fara Stampi’s tool shop in Italy. See the video with English sub titles below for an engaging look at their stamping operations in practice. Within the sheet metal
- [NEEDED or Not? Computing Flow Conditions Inside Cooling Channels?](https://formingworld.com/cfd-cooling-channels/) - How Effective is CFD Technology Really? Michael Düring Interview [dropcap]O[/dropcap]ne of the arguments heard in the world of sheet metal forming simulation is that it’s not enough to merely compute the temperature distribution for hot forming. It is purported that you further have to compute the flow conditions inside the cooling channels themselves in order
- [Inside the CAM Report: Automotive OEM Market Positions and Dynamics in China](https://formingworld.com/china-position/) - Christoph Weber AutoForm China - Software Solutions for Sheet Metal Forming in Automotive The Center of Automotive Management (CAM) released the following study on Market Positions of OEMs on July 2, 2018. The chart shown below demonstrates the global OEM’s market positions in and dependency on the Chinese market. The current market dynamics are demonstrated
- [The Pictures Say it All: No More Splits at Royal EG after Robustness Analysis in Korea](https://formingworld.com/robustness-korean-tier1/) - How Royal EG Drastically Reduced Tryout Cost Thanks to Robustness Analyses [dropcap]I[/dropcap]n this article Chanho Lee, AutoForm Technical Manager Korea, demonstrates a robustness analysis success story with AutoForm customer Royal EG. Before using AutoForm-Sigmaplus their simulations were green, yet still resulted in splits in tryout. A picture speaks a thousand words, see below. This is part
- [Material Behavior in Simulation 101: by AutoForm Senior Application Engineer Yurdaer Demiralp USA](https://formingworld.com/material-behavior-101/) - How best to handle material behaviors for simulation [dropcap]I[/dropcap]n this article Yurdaer Demiralp, Senior Application Engineer from AutoForm USA, provides an overview describing how exactly software solutions are able to effectively simulate sheet metal forming. This post lays the foundation for further studies. The challenges to achieve high quality simulations for sheet metal forming are
- [Stability Analysis for Dimensional Accuracy Measurement Conditions in Sheet Metal Forming Simulation](https://formingworld.com/stability-analysis-press-forming/) - By Hironori Imai, Senior Application Engineer, AutoForm Japan. In recent years, stamping simulation has become indispensable for the design and creation of stamped parts, the assessment of formability and the prediction of issues for dimensional accuracy, which covers dimensional deviation and/or surface defects. While new materials and new methodologies are being introduced the demand for
- [Forming and Quenching Parts in Hot Forming Simulation](https://formingworld.com/quenching-1/) - The Complexities of Calculating Temperature Distribution Brought to Life – an Interview with Michael Düring AutoForm [dropcap]J[/dropcap]oining us today Michael Düring, Product Manager at AutoForm Germany offered insights into what was really behind the development of an effective simulation method for forming and quenching in hotforming at AutoForm, sharing its fascinating complexities. As hotforming grew
- [Dimitris Servis Talks the Digitalization of Tryout](https://formingworld.com/tryout-digitised-talk/) - Dr. Dimitris Servis: AutoForm Project Manager Talks the Digital Factory & Industry 4.0 Today we are well into the deployment of Industry 4.0 principles in all manufacturing activities. It is without doubt that this is not a marketing fad: unlike other initiatives in the past, there has been a fertile environment for Industry 4.0 to
- [EXPERT INTERVIEW: What is Accuracy in Finite Element Simulation and What is it in Practice? All the Little Details that Amount to Accuracy in Simulation](https://formingworld.com/accuracy-interview-autoform/) - Interview with Bernd Glasbrenner Senior Process Consultant at AutoForm All the Little Details involving Stamping Simulation and Tool Tryout that Amount to the Totality of Accuracy Today’s exciting interview is with Bernd Glasbrenner, Senior Process Consultant at AutoForm, who joins us to answer questions on how to achieve accurate predictions in practice, describing in detail
- [Addressing Aluminum Challenges at Aluminum Week China 2017](https://formingworld.com/addressing-aluminum-challenges-at-aluminum-week-china-2017/) - Sharing Discussions on Simulating Aluminum in China The use of aluminum parts in cars helps to overcome today’s challenges of automotive industry such as lightweight construction particularly for EVs, higher energy efficiency and sustainability, increasing passenger safety and meeting tightening regulations. In China, aluminum is a key dynamic topic this year since OEMs are significantly
- [The TriboForm Story that Brought Tribology Forward for Simulation Companies](https://formingworld.com/triboform-1/) - From University Research Project to International Success How Two Young Guys Captured the Simulation Market Through Their Expertise in Tribology It’s a grassroots story that deserves respect. Today TriboForm is known in the simulation world as an additional module for AutoForm with international success, servicing customers such as Volvo and Daimler and others. But
- [Takuya Tells a Tale of Two Cultures: Life and Software Development in Germany as Seen Through the Eyes of a Japanese Colleague](https://formingworld.com/japense-view/) - When Your Normal is Another Person’s Oddity: Life & Work in Germany Takuya Konno came to Germany from Japan in 2015. He has now been living in Dortmund for four years, together with his family and is a Senior Software Engineer at AutoForm Germany. One of the things we often forget is that our worldview
- [Bruning Tecnometal on the Benefits of Using Simulation](https://formingworld.com/bruning-tecnometal-autoform/) - With 80 Successful Simulations Run in One Year! Sheet metal simulation has played a fundamental role in the growth and competitiveness of industry over the years. Now this resource has become vital to the permanence of companies both large and small. However, there is room for growth through utilizing virtual engineering in the Brazilian market,
- [Early Feasibility and Blank Size Estimates in Just Five Minutes](https://formingworld.com/early-feasibility-design/) - It’s More than Just “Flattening” the Part I[dropcap][/dropcap]n this post an AutoForm Application Engineer explains why you need to use AutoForm-Stamping-Adviser-FormCheck. A tool for early feasibility, it analyses the design process, allowing changes to be made before the geometries are set in stone. Later you can avoid getting stuck when changing tooling is the only
- [Two AutoForm Experts Interviewed on AutoForm-HemPlannerplus](https://formingworld.com/hemming-interview/) - [dropcap]I[/dropcap]n this interview, Natàlia Domínguez, Technical Product Manager, and Michael Düring, Product Manager, both from AutoForm share their insights based on their interactions and questions from users of AutoForm-HemPlannerplus. A huge fan of hiking over rocky-mountains, Natàlia Domínguez has joined this interview as a keen overseer of AutoForm-Quicklink and AutoForm-HemPlannerplus. She played a major role
- [Cut then Formed and Hardened at the Same Time? How Asteer Developed the Smart Hot Press Method in Japan Part 2](https://formingworld.com/asteer-2/) - A Prime Example of Developing New Hotforming Methods Using Simulation Tools [dropcap]A[/dropcap] unique technology named the “Smart Hot Press” or SHP has been developed by Asteer in Japan. In this blog post we provide an inside look at how they used simulation tools to develop this impressive patented technology. To recap their achievements using this
- [Examine Your Countermeasures: AutoForm Problem Solving](https://formingworld.com/countermeasures-surface-defects/) - Combining Two AutoForm Solutions to Overcome Surface Defects [dropcap]I[/dropcap]n this blog post Hisashi Takizawa, Division Manager & Technical Expert of AutoForm Japan, introduces the linked use of AutoForm-ProcessExplorerplus and AutoForm-Sigmaplus, as a means of examining surface defects when designing die faces. AutoForm is the digital engineering tool for the sheet metal product, and it is
- [Virtual Tryout of Hot-Forming? YES it’s Possible: Here’s How it’s Done - an Over the Shoulder LOOK!](https://formingworld.com/virtual-tryout-hot-forming/) - [dropcap]I[/dropcap]n this article we demonstrate the finalization of process conditions for a hotforming process using images from AutoForm’s unique ‘tryout-mode’ which allows for adjustments to quickly be made during simulation. With lightweighting on the rise hotforming is a hot topic. Here is one way to get meaningful and reliable guidance from virtual engineering. Instead of
- [Friction and Lubrication Modelling in Sheet Metal Forming:](https://formingworld.com/friction-lubrication-modelling/) - Influence of lubrication amount, tool roughness and sheet coating on product quality [dropcap]T[/dropcap]riboForm has been a hot item in the world of social media. Here we continue this series covering their experience on controlling friction for achieving high quality parts. The quality of a part is strongly dependent upon friction and lubrication (tribological) conditions which
- [On Changing Minds in Japan on AutoForm Perception](https://formingworld.com/anon-japan/) - An Anonymous Customer Story Concerning Market Assumptions in Japan vs. Europe [dropcap]I[/dropcap]n a land where AutoForm is considered an obscure tool Hisashi Takizawa, Technical Manager AutoForm Japan, describes the complexities of demonstrating the use of AutoForm to customers who not only disbelieve the power of AutoForm but even consider it a strange and somewhat alien
- [A Counterintuitive Approach to Correcting Splits and Slippage on a Ford F250 Panel Demonstrated by AutoForm-Sigma](https://formingworld.com/rethinking-splits/) - Why Focusing on the Problem Area with Splits is NOT Always the Right Place to Find Your Solution – Another Look at the AK Steel/Ford Project presented at Great Designs in Steel (GDiS) 2015 [dropcap]C[/dropcap]an we always ‘think it out?' During an analysis of a project with Ford and AK Steel it was demonstrated, through
- [8 Out of 9 Dies Made in Single Tryout at Whiston Industries!](https://formingworld.com/whiston-industries/) - Customer Whiston Industries Shares Insights on Using AutoForm for Large Panels [dropcap]R[/dropcap]ecently Whiston Industries invited AutoForm to view their tool making plant to see our software in action. AutoForm’s own Dave Ling, Senior Technical Consultant, AutoForm UK joined us to shed more light on this success, with many customers taking a keen interest in the
- [Clearing Accuracy Issues in Japan: an Anonymous OEM Success Story in Solving Splits and Evaluating an Actual Panel vs. Simulation Results](https://formingworld.com/anonymous-story-1/) - [dropcap]I[/dropcap]n this week’s blog post we publish for the first time one our anonymous success stories. An anon-success story covers all the engineering details you need and respects the privacy of customers. You can read our previous introduction to our anonymous stories here. In this post we cover two successes from Japan in the use of AutoForm-Sigma.
- [‘One-Loop Tryout’ Achieved in Japan? You Bet! 70% Success for Tool Creation in Just Four Days of Design IMPRESSIVE](https://formingworld.com/saitama/) - With tight deadlines what else can you do, but get it done in one tryout - a Japanese Success! [dropcap]C[/dropcap]hallenged with a ‘short window between receiving orders and shipping the tools or parts’ this blog post details how one AutoForm customer achieved amazing results in die design: with 70% of their tools and parts production
- [Improvements Made TRDI-MICX Thanks to Simulation](https://formingworld.com/trdi-micx/) - An Overview of Tangible Results Achieved using AutoForm Solutions [dropcap]A[/dropcap]n AutoForm customer in Brazil, TRDI-MICX has been very successful in driving their company forwards thanks to simulation. In this article we reveal some of the tangible improvements they have made using AutoForm's solutions: Founded in 1995 in Brazil, the purpose of TRDI-MICX is to provide
- [Is it Made from GOLD?! How Can a Single Die Screw Cost $25.00? Owner Fills a Box with Screws Worth Over $20,000.00. An Interview on Cost Breakdown Covering This True Story](https://formingworld.com/screw-story/) - Interview with Alan Stimac on a Real Life Story on the Hidden Cost of Die Screws [dropcap]H[/dropcap]ere we share a real story from one of our Technical Product Managers (TPM), who saw a toolshop owner gather screws from his tool-shop floor, amounting in value to over $20,000! How can screws cost so much? In this article
- [LIGHTWEIGHTING PARTS: Inside the Auto/Steel Project for Hemming High Strength Steel](https://formingworld.com/hemming-ahss/) - Towards Applying Thin-Gauge AHSS to Outer Panels Lightweight construction is becoming ever more important in the automotive industry. Demanding C.A.F.E standards have set in motion a common drive to reduce weight in automobiles in an effort to lower fuel consumption and to limit CO2 emissions. Consider China for example; their government recently set ambitious targets
- [EVENT SPOTLIGHT: New Energy Vehicle forum in Shanghai - Christoph Weber shares his presentation on light weighting HERE](https://formingworld.com/lightweight-china/) - The automotive industry, across the entire world, has reached a turning point. No matter where you produce and no matter where you sell, greenhouse gas and pollution emissions are becoming crucial ‘driving’ factors in the car and truck body engineering processes. According to the data published by the European Commission, transportation generates almost 25% of
- [The Importance of Material Cards for Sheet Metal Simulation](https://formingworld.com/the-importance-of-material-cards-2/) - Insight Article on Successful Simulation with Material Cards by Andrew Walker, Technical Product Manager AutoForm If there were a holy trinity for metal forming simulation work (code excluded), it would be tooling model, process parameters and material definition. Without good data for all these, one cannot guarantee that the results from the simulation will be
- [Three Years Running Without Splits for Volvo Trucks! The Results of Implementing Robustness Optimization are HERE!](https://formingworld.com/volvo-success/) - Case Study from Volvo Trucks on Improving Three Parts Using AutoForm-Sigma for a Firewall Panel, Side Roof Panel & a Front Reinforcement for the Back Cabin – the Results are in! Today’s blog post is special in that it introduces a new series of posts, bringing success stories coming out of our French AutoForm branch
- [Inside AutoForm-TryoutAssistant an Interview with Dimitris Servis and Michael Stippak](https://formingworld.com/tryout-assistant-interview-2017/) - Welcome readers and new fans to the AutoForm blog. In this blog post we interview two experts from AutoForm: Dimitris Servis, Development Team Leader (Ds) and Michael Stippak, Technical Product Manager (St) on the AutoForm-TryoutAssistant solution. New to many countries, this solution increases the success of forming simulation thanks to improved knowledge transfer. We put
- [Hotforming Simulation for Aluminum Alloys by an AutoForm Customer - Constellium Gets it Right with AutoForm-ThermoSolver](https://formingworld.com/hotforming-aluminum-constellium/) - This blog post introduces a new series of articles coming out of the French AutoForm world. Below you’ll see real results for the simulation of hotforming of aluminum alloys . Today’s featured metal forming company is Constellium, a leading supplier in design and fabrication of innovative aluminum products. While forming of such parts is a
- [Another Link Forged for the Digital Process Chain - AutoForm-TryoutAssistant](https://formingworld.com/tryout-assistant/) - Is Industry 4.0 Already Here? Talking about communicating, transferring information or data in an era where these functionalities have been made simpler than ever may sound silly; well, I can assure you that data, or more generically “information”, travelling from the engineering to the tryout department within a company operating in the sheet metal forming
- [Simulation Speed & Accuracy at the Same Time?](https://formingworld.com/simulation-speed-accuracy-at-the-same-time/) - Setting the Record Straight on Accuracy in Japan An Interview with Bart Carleer PhD Corporate Technical Director Following our last post on '85% Accuracy Rate Realised in First Tryouts' this blog post continues to publish our never before seen Japanese articles. - When AutoForm entered the market in 1995, it was nothing less than revolutionary.
- [WORST Case Material: Not the BEST OPTION](https://formingworld.com/worst-case-material-not-the-best-option/) - Withstanding Variations in Sheet Metal Properties to Achieve Robust Stamping Processes When you design a component (of an automobile, household machines, or anything) you want to be sure that this part would be safe under worst conditions (car crash, bad weather, higher loading forces, etc.). In the same manner, a designed sheet metal forming process
- [Simulating Warm and Hotforming Processes of Aluminium Alloys](https://formingworld.com/warm-hotforming-aluminum-alloys/) - Do You Really Need to Account for Phase Changes During Warm & Hot Forming of Aluminum? One of the numerous topics discussed at the CHS2 conference in Atlanta in June of this year was the warm- and hotforming of aluminum alloys. Collaborations with influential customers dealing with a widespread variety of aluminum alloys and processes
- [Systematic Process Improvement – Say Goodbye to Trial and Error](https://formingworld.com/systematic-process-improvement/) - How Simulation Get's it Right A Look at Simulation Results for Optimal Split Removal Cars that carry a certain ‘prestige’ are built to appeal to their buyers through their style. It’s no wonder therefore that in order to be successful on the market auto manufacturers are striving to push the limits of design complexity. Hence,
- [Dassault Systèmes & AutoForm: Successful Tool Design at Volkswagen](https://formingworld.com/dassault-autoform-success/) - Revisiting Volkswagen’s Tool Shop Selection of ProcessDesignerforCATIA as Their Tool of Choice During the past decades AutoForm created solutions to cover the engineering of car body parts along the entire process chain, acquiring an impressive know-how and establishment in the sheet metal forming industry. Some years ago we at AutoForm identified a bottle neck in
- [Tribology Enters Simulation – How TriboForm Transformed a Consulting Solution into a Commercial Software Product - Tips & Tricks](https://formingworld.com/tribology-enters-simulation/) - An Interview with Jan Harmen Wiebenga with the Inside Story Following our last post we wanted to go more into the TriboForm story. It was after all fascinating to find out how two young entrepreneurs transformed their research into a sheet metal forming business. If you missed our last post ‘The TriboForm Story that Brought
- [Assembly Simulation & Forming Simulation – How Burkhard Ravagni LEFT AutoForm Only to RETURN Years Later and the Lessons Learned – an Interview](https://formingworld.com/assembly-simulation-interview/) - The Inside Scoop of HOW Assembly and Forming Simulations Together Create a Better World for Auto Manufacturers Some people you never see again. They leave looking for greener fields in the automotive industry. But our Burkhard Ravagni is like a boomerang, which came flying back to AutoForm with new experience. It’s not every day that
- [Want Training for AutoForm-ProcessDesignerforCATIA? The Video Portal is HERE](https://formingworld.com/process-designer-video-portal/) - The Video Portal and Community Users of ProcessDesignerforCATIA| NEED to Join to Enjoy its Full Capabilities Welcome friends and readers, For users of AutoForm-ProcessDesignerforCATIA this blog post shares insight into the Video Portal which offers a range of interactive training videos and updates. During a live demonstration something interesting happened. An Application Engineer was demonstrating
- [An Interview with Stefan Davis on the Workshops for Process Designer](https://formingworld.com/stefan-davis-japan/) - A First Interview with More Interviews to Follow As a part of our new blogging approach at AutoForm you'll be seeing a number of interviews which bring our team to the forefront. You'll get to know our team as we allow these figures to tell our story, through their own experience and successes in the
- [AutoForm at the CHS2](https://formingworld.com/autoform-chs2/) - See Our Systematic Process Improvement Approach on June the 4th-7th, Atlanta U.S.A In order to improve the set-up of industrial press hardening processes, companies and researchers are spending remarkable efforts on the design and positioning of cooling channels. Following the increasing demands for modelling options, AutoForm has implemented corresponding features in their codes. Now, by means
- [Hot Stamping and Progressive Die Simulation in AutoForm R7](https://formingworld.com/autoformplus-r7-features/) - As you may have heard the new AutoFormplus R7 has been released. So what upgrades does it bring? This blog post is about two major enhancements. AutoFormplus R7 delivers the next level of process simulation by offering new functionalities at your fingertips. You’ll get higher flexibility and efficiency in process set-up and final validation for all forming
- [Stamping and Strawberry Pies Done Right](https://formingworld.com/stamping-strawberries/) - Robustness - what is it and how does it relate to strawberry pies? In several previous posts we have talked about robustness and the repeatability of processes, and how the process might vary in its output relative to the changing input parameters. And we realize that we have not actually discussed in any detail precisely
- [What is the future of engineering hemming processes?](https://formingworld.com/what-is-the-future-of-engineering-hemming-processes/) - During the past 20 years, stamping simulation has brought tremendous change to the way stamping processes are defined and validated, stamping tools are designed and built, and stampings are produced. Without state-of-the-art simulation tools, today’s complex stampings using high-tech sheet metal materials could never be engineered and produced to meet ever-shorter vehicle development time lines.
- [How to go beyond educated guessing...](https://formingworld.com/how-to-go-beyond-educated-guessing/) - “If at first you don’t succeed, try, try again.” Systematic process improvement, as described in several previous posts (Adjusting complex process variables: Drawbead shapes, Virtual Tryout or Process Engineering?,What is passing?, In the rearview mirror, Infinitely adjustable presses, when should we stop adjusting?), is a method of using multiple iterations of simulated forming processes where
- [Adjusting complex process variables: Drawbead shapes](https://formingworld.com/draw-bead-reduction-strategy/) - In Finite Element Analysis, it is common to treat the metal restraint due to draw beads as numerical factors applied along a curve or set of curves. The use of these factors makes defining boundary conditions simple and computationally effective. Need to increase material flow? Decrease the restraint factor Want to tighten up the material
- [Hemming feasibility](https://formingworld.com/hemming-feasibility/) - We had the honor to be selected as the computer simulation partner for a recent Auto/Steel Partnership (A/SP) study that considered the feasibility of using higher strength and advanced high-strength steels to achieve weight reductions of hemmed closure panels: project #AS-8004. One of the A/SP mandates is to research, develop, and promote steel applications to
- [Springback Compensation in Hydroformed closed section parts](https://formingworld.com/springback-compensation-in-hydroformed-closed-section-parts/) - For the continued growth of tube-hydroforming, better methods for creating and validating springback compensation are essential. Upcoming vehicle programs forecast increasing use of Advanced High-Strength Steel along with more tube-hydroformed parts. The release of AutoForm-HydroDesigner2016 represents the first commercial solution specifically for compensating closed-section geometries processed using tube-hydroforming processes—NC tube bending, preform, and hydroforming. First,
- [Stamping System: Press speed and lubrication challenges](https://formingworld.com/stamping-system-challenges-press-speed-lube/) - Lately, one of the most frequently asked questions in metal forming simulation has been “Can your software model the effects of a servo press?” The answer to this question has been YES and NO. It’s YES because, with most metal forming simulation software programs, we have the capability to define ram speeds and therefore can
- [Stamping System: Blank Shape, Size, and Location](https://formingworld.com/stamping-system-blank-shape-size-and-location/) - The blank is one of the first parameters defined in a stamping simulation; it’s mechanical properties, shape, and location in the tool. However, many engineers underestimate the impact that the assumed blank shape and location will have on the final production performance. In this post, we examine the impact of blank assumptions on the stamping
- [Lubrication values for simulation](https://formingworld.com/lubrication-values-for-simulation/) - We are pleased that the SME (Society of Manufacturing Engineers) Stamping and Dies Technical Group and Metal Forming Simulation Technical Group will host a webinar on May 11th where AutoForm-ProcessEngineering along with Triboform will be discussed. Knowing which friction value is the best representation of the lubrication performance in a stamping simulation has always presented challenges
- [Success Story: Godrej Tooling implements robust compensation](https://formingworld.com/success-story-godrej-tooling-implements-robust-compensation/) - Springback of sheet metal stamped parts is a challenge faced by tooling suppliers and their customers; parts produced in stamping dies require significant effort in engineering and simulation to arrive at reasonable dimensional accuracy during process design. Conventional methods for pursuing springback compensation in stamping dies require a great deal of time to measure springback
- [The Stamping System](https://formingworld.com/the-stamping-system/) - A recurring theme on this blog, so far, has been sources of variation in production that might not be apparent to engineers when defining, running, and evaluating a single simulation on any specific product/process design. Comments on the blog and on social media have pointed out that there are still many other sources of potential
- [Springback in Tube-Hydroformed Parts](https://formingworld.com/springback-in-tube-hydroformed-parts/) - Springback in sheet metal stamped parts is an often discussed topic. However, springback of closed-section tube-hydroformed parts is addressed less often. One possible reason for the delayed focus closed-section parts may be that tube-hydroformed parts achieve desirable strength-to-weight performance when made from mild steels, which tend to have less springback variation than higher strength conventional
- [Stamping Cost Estimation is Like Trying to See the Future](https://formingworld.com/stamping-cost-estimation-is-like-seeing-the-future/) - Estimating stamping piece costs is a challenge for nearly everybody in the sheet metal value stream. To bring sheet metal product to market, you rely on numerous cost estimates to prove that the product is worthwhile, win new projects, select suppliers, and ultimately assure your operation’s profitability. Cost estimating need not seem "mystical" Industry has
- [In the rearview mirror](https://formingworld.com/in-the-rearview-mirror/) - Earlier this year AutoForm started this blog, “We Think In Sheet Metal”. Our goal: to communicate directly with you—the metal forming and engineering community. Here are some of our recent blog posts; please share them with your colleagues, customers, and industry peers and tell us what you think. Which way to optimum? There may
- [Progressive die developed blank and trim line development](https://formingworld.com/trim-line-development/) - One of the most time-consuming and difficult-to-predict aspects of die build and tryout for progressive dies is the development and validation of the blanking cuts. Blanking is often a series of cutouts used to trim the flat coil material and define the edges of the final product. In most progressive dies, the edges of the
- [Options for Effective Draw Bead Modelling](https://formingworld.com/effective-draw-bead-modelling/) - Do you ever think about the numerous options for draw bead modelling? When and why should we use numerical line beads? When is it best to use mesh bead geometry? Is there a way to benefit from both? To achieve the best forming process, control of material flow during the drawing operation is required. Often,
- [Simulation Accuracy: Input Definition and Results Interpretation](https://formingworld.com/simulation-accuracy-input-definition-and-results-interpretation/) - Has it ever happened to you? A simulation report shows a design is safe – green with no splitting failures, no red or yellow colored areas. But when reviewing the design file, you find issues that were not reported or identified. Or when an issue is observed, you find spend additional time scrutinizing the simulation
- [Virtual Tryout or Process Engineering?](https://formingworld.com/virtual-tryout-or-process-engineering/) - In simulation, there is ongoing effort to prove who can claim to be the best at “virtual tryout.” Product brochures and websites promote software solutions that “bypass soft tooling” and “minimize die tryout.” While these are certainly desirable goals, perhaps they do not go far enough. Soft tooling has been driven to near extinction by
- [Springback Compensation, when not to try](https://formingworld.com/springback-compensation-when-not-to-try/) - In previous posts, we discussed the industry challenge of springback. Everybody wants a springback “silver bullet” or easy solution for Springback Compensation—alternative geometry in the tooling, which allows the stamped part to have the desired shape after elastic deformation recovery. The most common method of springback compensation is the overbend/overcrown method. If you observe a
- [Parameters for Hot Forming and Quenching: Engineering and Design](https://formingworld.com/parameters-for-hot-forming-and-quenching-engineering-and-design/) - Have you ever defined a hot forming process virtually? How do you determine which design and process parameters are required for the production of a high quality hot formed part? Finite Element Analysis (FEA) is an appropriate tool to engineer parameter settings and their impact on the final process definition. The use of Finite Element
- [Why is springback worse for HSS and AHSS?](https://formingworld.com/why-is-springback-worse-for-hss-and-ahss/) - It seems that you cannot have a discussion about High Strength Steel (HSS) and Advanced High Strength Steel (AHSS) without springback shortly becoming the center of attention. Springback in high strength steels is the center of much on-going research. Surprisingly, we still hear many people complain that they don’t understand why springback is “all of
- [Material Matters: as-shipped vs. as-engineered material](https://formingworld.com/material-matters-as-shipped-vs-as-engineered-material/) - Are all coils created equal? Various coils have potentially different mechanical properties. Source image attribution: www.terexmphs.com In tryout and production the engineering “boundary conditions” used during simulation are often different than production reality. Physical presses and tools flex, press slides and beds are not perfectly parallel, lubrication is not homogeneous, material properties vary, blank shapes
- [Tryout and Simulation results don't match? Now what?](https://formingworld.com/tryout-and-simulation-results-dont-match-now-what/) - Significant wrinkling in draw operation? What leads to this behavior? As a provider of software for metal forming simulation, on occasion customers will contact our support with concerns about simulation results that differ from reality. When this happens one of our knowledgeable support engineers will delve into the issue with inquiries about the input simulation
- [Optimal Stamping Process Plans](https://formingworld.com/optimal-stamping-process-plans/) - To face the metal forming challenges of the future we need to employ methods to engineer processes wherein we evaluate decisions across a broader range of decision drivers. In the pas for example, many of us may have been required to reduce the number of cams used to produce our parts; in the hope of
- [Success Story: Fontana Pietro](https://formingworld.com/success-story-fontana-pietro/) - In the January issue of MetalForming Magazine, Italian tool designer and developer Fontana Pietro shares how they have successfully standardized their process for building CAM ready surfaces for their Automotive draw die developments. With AutoForm-ProcessDesignerforCATIA users can create the die layout, which includes not only deep drawing, but also all secondary operations, without having to
- [Which way to optimum?](https://formingworld.com/which-way-to-optimum/) - Whenever planning sheet metal stamping products and processes, the goal is always to design the “optimum” process. However, the search for the optimum is a challenge that the entire stamping industry faces. Is the optimum process one that delivers perfect parts, or the process with the lowest tooling cost, or the stamping method that utilizes
- [Why General Manager Marc Lambriks Likes Tryout and Production Map Standards in AutoForm-Sigma](https://formingworld.com/marc-lambriks-interview/) - Tryout and Production Map Standards in AutoForm-Sigmaplus According to Marc Lambriks, General Manager at AutoForm Netherlands, there is no substitute to using the try-out and production map standards in AutoForm Sigma. Four questions were put to him to find out why, in his eyes, this command surpasses all others in terms of importance, and here
- [Event Report: “A-Class Panels & Skin Panels”](https://formingworld.com/event-a-class-skin-panels/) - Here’s the Answers Shared with Participants In this blog post Florian Mahle, Technical Process Consultant from AutoForm, shares two questions and his answers that were put to him at a recent event on class-A panels and skin panels in India. He shares his answers in full, for all to see here at FormingWorld.com. Recently AutoForm’s
- [First Live View of AutoForm in the Cloud – JOIN the Webinar and Sign up NOW!](https://formingworld.com/cloud-webinar/) - Quick Access to AutoForm with Unlimited Resources Powered by Rescale! For all fans of FormingWorld.com we announce this special invitation. AutoForm normally offers its software exclusively to customers with a fully licensed purchase. Now anyone can access “AutoForm in the Cloud” thanks to a new partnership with Rescale. Learn how at this open-invite webinar! YOU
- [A Question of Speed: How Good is Good Enough?](https://formingworld.com/good-enough/) - Are You Leaving Money on the Table by Ignoring Risk? In this blog post Michael Stippak and Burkhard Ravagni address the question of savings by using what is included in AutoForm's standard delivery. They uncover the principle of “As Little as possible, as much as necessary” to determine how much licensing and processing power do
- [Infinitely adjustable presses, when should we stop adjusting?](https://formingworld.com/adjusting-presses/) - Numerical controlled (N/C) cushions have previously been the realm of large OEMs and Tier 0.5 stampers in their newer large presses. Until now, the technology has been out of reach for many Tier 1 and supply chain stampers. In the meantime, stampers have survived using individual nitrogen gas springs, linked or piped gas springs, or
- [How to Successfully Evolve Software Code in a World of Simulation](https://formingworld.com/evolving-software-code/) - Maturing isn’t only for good wine. It also creates software that delivers the latest trends. It is our belief at AutoForm that the understanding of bringing forming related fabrication processes into virtualization goes hand in hand with providing the customer with a fast and easy-to-use-approach. Since the early beginning, AutoForm has dedicated much effort to
- [Renault Success Using TriboForm: the Renault Talisman Story](https://formingworld.com/triboform-renault-talisman/) - We have been saying it for some time. More and more automotive companies are demanding a more accurate description of tribology conditions in forming simulations to prevent production issues and increase overall production stability for higher quality parts. In this blog post, forming simulations on a Renault Talisman inner trunk part are presented, demonstrating how
- [Intelligent Blank Size Cost Minimization: Is Your Bidding Right? Closing the Gap Between Estimations and Final Actual Cost](https://formingworld.com/blank-size-bidding/) - From Blank Size Development to Final Material Cost – Were Your Projections Right? In the sheet metal forming industry, material generates one of the largest recurring costs in the manufacturing process. Reducing waste is paramount to controlling production costs and increasing profitability. Eliminating 5mm of length from a 1500mm wide, 1mm thick aluminum blank can
- [In Pictures! Advanced Feasibility of Progressive Dies](https://formingworld.com/feasibility-progressive-dies/) - Emrah Bayrak from AutoForm Demonstrates How to Resolve ProgDie Forming Issues Using AutoForm In this post Emrah Bayrak, Technical Product Manager at AutoForm, demonstrates some key functionalities for advanced feasibility analyses of progressive die forming processes. He focuses on the examination, identification and resolution of forming problems using AutoForm’s unique functionalities for ProgDie processes. In
- [Process Parameters and Forces in Springback Compensation for AHSS](https://formingworld.com/process-parameters-ahss/) - AutoForm Senior Process Consultant Offers Best Practices At AutoForm we often realize that as soon as we talk about HSS and AHSS the discussion quickly goes to springback related issues. In fact, springback immediately becomes the center of attention. Several questions are asked: such as what new strategies are available to deal with a certain
- [Consider Proper Process Parameters to Manage Springback](https://formingworld.com/springback-process-parameters/) - Understanding the Birth of Springback and Form Better Parts In this blog post AutoForm Technical Account Manager Mark Hineline from USA reveals how to get the most out of your simulations by breaking down all the factors that influence your results when dealing specifically with springback. Follow this advice and you’ll sidestep several issues that
- [Event Report: “Challenges in Springback Compensation for AHSS”](https://formingworld.com/springback-best-practices-india/) - Questions on Best Practices Answered in India In this blog post Florian Mahle, Technical Process Consultant from AutoForm, shares two questions and his answers that were put to him at a recent event on springback for Advanced High Strength Steel. He shares his answers in full, for all to see here at FormingWorld.com. Recently AutoForm’s
- [How Part Design Influences Springback: Positive Changes for Positive Results](https://formingworld.com/part-design-springback/) - Cross-Checking the Impact of Geometric Changes for Springback In this article Austin Davis, Application Engineer from AutoForm USA, outlines how changing geometric features of your part design play an important role in controlling and reducing springback. He shows two basic changes you can apply to your part designs now and demonstrates their impact through simulation
- [The Press Itself: the Overlooked Part of the Press Shop](https://formingworld.com/the-press-itself/) - It’s Vital and Yet Often Ignored – Here is Why You Need to Look Again! In this blog post Dr. Eren Billur, leading hot stamping expert and Technical Manager of Billur Makine and Billur Metal Form describes the manifestations of “Force and Energy” at work on press lines as part one of this blog post
- [AutoForm Receives Top of Quality GOLD Award](https://formingworld.com/autoform-award-brazil/) - AutoForm Recognized for Excellence in Product Quality June 2019 was a great month for AutoForm and its Brazilian office. Along with several companies from automotive and aerospace industries such as Embraer, Volkswagen AutoEuropa, General Electric and others, AutoForm was awarded the "TOP of Quality Gold" award, which recognizes the excellence in quality of its products,
- [Sensitivity Matters: How Minor Changes to Input Can Massively Influence Your Part Simulation Results](https://formingworld.com/sensitivity-part-simulations/) - Addressing the Question of Simulation Accuracy from Another Angle In this post AutoForm Technical Director Bart Carleer revisits the question of AutoForm’s accuracy and challenges readers to not merely go by judging what is before their eyes in tryout, but to reexamine input parameters. He also demonstrates how small changes of input can result in
- [JOIN the Webinar! July the 2nd! Experts Present a Live View of AutoForm-ProcessDesignerforCATIA - Sign Up NOW](https://formingworld.com/stamping-webinar/) - See AutoForm's Tool Design Methodology in the CATIA Environment at this Live Webinar! For all fans of FormingWorld.com we announce this special invitation. AutoForm normally offers webinars as reserved for customers-only. This online event is an open-invite webinar. YOU can join! The webinar will be held twice on July the 2nd for the public and
- [The Final Webinar! July the 9th! Experts Present AutoForm-ProcessDesignerforCATIA: a Live View of - Sign Up NOW](https://formingworld.com/webinar-process-design/) - The Third and Final Webinar to See AutoForm's Tool Design Methodology in the CATIA Environment! For all fans of FormingWorld.com this is your last chance to see this software in action as presented by AutoForm's very own experts! AutoForm normally offers webinars as reserved for customers-only. Now YOU can join! The webinar will be held
- [Performance Talk: What’s Behind the New AutoForm Release?](https://formingworld.com/autoform-r8/) - Understanding Principles of Improvement – a KAIZEN Story One of the main strengths of AutoForm software is its performance. Unlike more generic simulation software, the AutoForm software does one thing, right and fast. Consequently, performance is something we take very seriously at AutoForm. For this reason, a dedicated software performance engineering team within development ensures
- [SEE the Webinar VIDEO! Tribology in Sheet Metal Forming Simulations - the Recording!](https://formingworld.com/triboform-r3-webinar/) - Our First EVER Public Webinar: An Inside Look at TriboForm For all fans of FormingWorld.com this recording marks a special occasion. AutoForm offers webinars usually reserved for customers-only. This online event was their first ever open-invite webinar. In case you missed it we have uploaded a full video recording of the webinar itself (see below)!
- [Inside the Anonymous Brazil OEM Door Inner Problem: See the Part Solved!](https://formingworld.com/brazil-door-solution/) - Splits Solved for Brazilian Automotive Manufacturer In this blog post we continued our “Anonymous Customer Stories” series and reveal how AutoForm was used to rescue a part that suffered from splits in production, which at the time could not be solved. AutoForm arose to the challenge and demonstrated the use of an alternative product, which
- [SEE THE VIDEO! Create Your Own Friction Models and Import them into Forming Simulations with TriboForm’s Latest Release](https://formingworld.com/triboform-release/) - A New Era of Accuracy for Sheet Metal Forming Simulation A hidden demand was lurking under the surface in the sheet metal forming world. Over the last years, automotive OEMs have carried out a lot of tribology related measurements, on their own, searching after example friction effects. The fact is, they’ve held all of this
- [Handling Surface Morph Key Points for Springback Compensation](https://formingworld.com/surface-morph-key-points/) - A Methodology to Define a Deviation Vector Field Between Scanned Cloud of Points and Digital CAD Surface In this guest post, James He, an AutoForm user from China shares a strategy he has developed and put into practice for springback compensation by defining a deviation vector field and matching nodes one to one on a
- [SEE the VIDEOS: Augmented Reality – New Possibilities in Forming Technology](https://formingworld.com/augmented-reality/) - In this guest post, Augmented Reality expert Michael Lechner shares feature videos from HOLOneering, demonstrating the use of apps for smartphones and tablets to bring your sheet metal forming simulations even closer to reality. Thank you Michael for this post! For the efficient manufacturing of components out of sheet metal forming technology is the method
- [From Supplier to Customer: Tool Information Transfer Just Got Better!](https://formingworld.com/tryout-solutions-app/) - Inside the Tryout App from Tryout Solutions FormingWorld.com welcomes another guest post, this time coming from Thomas Kleiner, Geschäftsführer at Tryout Solutions. He joins us to share with our community more information about their latest app for improving tool and part delivery to OEM customers. As a service provider specializing in the field of stamping
- [AutoForm COO Detlef Schneider Talks AutoForm’s Future](https://formingworld.com/detlef-schneider-talks-autoform/) - Assembly Next for AutoForm Says AutoForm Board Member In this revealing post Detlef Schneider, AutoForm Board Member and COO, talks AutoForm’s future and gives insights into what new solutions AutoForm has in store for its customers, blowing wide open some of AutoForm’s never before seen strategies. Right now in the automotive industry we are at
- [The Headaches of Tryout: Reducing Tool Recuts in Tryout Reality vs Virtual Tryout](https://formingworld.com/tryout-headaches/) - These Conversations Could be Damaging Your Tryout Following up on Volkan’s blog post regarding the Virtual Tryout vs. Tryout Reality, I will try to add something by reversing the point of view and examine the problem in the context of effective communication in tryout. Considered in a humorous manner (this is a blog post after
- [PWO Group Expert Talks Trends and Formability Stability!](https://formingworld.com/pwo-group/) - Dr. Jakub Machálek on Systematic Process Improvement In this guest blog post Dr. Jakub Machálek from PWO describes issues concerning the stability for part formability and the way towards robust process through systematic process improvement using AutoForm. This is a most welcome post from PWO, a recognized leader in lightweighting. As with any other branch
- [Safety Components as the New Lightweighting Option for 2019](https://formingworld.com/lightweighting-mayflower-consulting/) - Plenty of Sheet Metal Forming Opportunity Says Andrew Halonen, Mayflower Consulting LLC! I n this guest post, Andrew Halonen, President of Mayflower Consulting, LLC, presents a valuable study on the lightweighting of critical safety components manufactured for wheel-end and suspensions. Suspension arms are made from many materials & processes to meet the same specification, yet
- [StampingSimulation.com Simulating Your Parts Right in Partnership with AutoForm!](https://formingworld.com/stampingsimulation/) - Thousands of parts, just like yours - simulated and confirmed with AutoForm AutoForm and StampingSimulation.com partnered in 2007, to deliver world class forming simulation services to the SME market (small and medium size businesses). Naturally, the largest companies with the largest sheet metal panels (such as body outer, fender, hood and rear deck lid) own
- [The Dangers of Direct Labor-Based Costing at Manufacturers](https://formingworld.com/labor-based-costing/) - In this guest post on value engineering Doug Hicks, President of D. T. Hicks & Co, describes the pitfalls of labor-based costing when used for arriving to cost calculations for producing parts, and outlines how to arrive to accurate cost projections for part production by considering pre-launch and post-manufacturing cost. It was the mid-1980s when
- [Aluminium Forming Meets Friction & Lubrication with TriboForm](https://formingworld.com/aluminium-forming-triboform/) - In this blog post we reveal a case study for problematic aluminium hood-outer whereby splits were observed along the part during try-out. Those splits were however not detected in the initial forming simulations, which allowed TriboForm to rescue the part with integrating a true tribological behaviour. The nightmare of every simulation engineer is to hear
- [Practical Experience through Virtual Training – a New Era of Tryout Improvement](https://formingworld.com/virtual-training/) - In this guest post, learn how augmented and virtual reality can be used to train manufacturing professionals with the kind of knowledge normally gained from years of production experience. Edward Martin, Senior Product Manager from Unity, presents this guest post in collaboration with AutoForm. More so than nearly any domain, successful manufacturing process development depends
- [Influences of the Binder force on Springback Results](https://formingworld.com/binder-force-springback-results/) - In this blog post, Fernando Tersetti, Application Engineer from AutoForm Brazil, offers a comparison of springback results, between the use of a constant force vs. the use of a servo press with an abrupt increase of the force at the end of closing for solving the curling effect of the side wall, demonstrated on an
- [Renault SA Proves Simulation Accuracy for Press-Hardening Processes](https://formingworld.com/renault-simulation/) - The automotive industry is currently facing various challenges in terms of design concepts. Legal regulations in a highly competitive market force automotive OEMs and suppliers to change their design paradigms to reduce CO2-emission. In order to make them capable to meet future requirements –concerning also fuel efficiency and dynamics – the introduction of new material
- [Description of EFB Research Projects for Metal Forming](https://formingworld.com/efb/) - In this interview Hung Nguyen, Application Engineer from AutoForm Germany, describes three current projects researching sheet metal forming at EFB and how they impact our industry. EFB researched the prevention of surface defects for sheet metal parts, how bending test can improve the qualification process of Bauschinger parameters and lastly the production of high strength
- [Impact of Flow Conditions in Cooling Channels on Thermal Cycling Part Three](https://formingworld.com/cooling-channels-3/) - Part Three: Needed or Not? Computing Flow Conditions Inside Cooling Channels. The impact of the position of the cooling channels embedded in the tool on final part quality has been the focus in past blog posts. In our previous post, addressing the necessities of modelling of local flow rates, pressure distributions, and thus finally the
- [The New Smart Die Design Processes and Springback Compensation Method](https://formingworld.com/die-design-springback/) - The Workshop of Japanese Society for Die and Mold Technology has been taken placed in Fukui, Japan on Nov 29, 2018. An introduction about the New Smart Die Design Processes and Springback Compensation Technologies by utilizing AutoForm Solutions has been presented by Brian Su, AutoForm Japan, during the morning session of the workshop. As one
- [Who is “the Metal Whisperer?” Interview with Christian Beschorner on the Acceptance of FEA Solutions Over the Last Twenty Years](https://formingworld.com/christian-beschorner/) - In this interview Christian Beschorner, also known as the “metal whisperer” by his peers, reveals how attitudes have changed towards FEA metal forming solutions, from one of pure disbelief by engineers to witnessing a wide acceptance. “What does AutoForm say” has now become a common reference question at Linde + Wiemann for dealing with problematic parts.
- [Tribology, friction, and lubrication: A new dimension to metal forming simulations](https://formingworld.com/tribology-friction-and-lubrication-a-new-dimension-to-metal-forming-simulations/) - In our previous post on the stamping system, several environmental variables within production sheet metal stamping are mentioned. In that post we listed variables such as blank surface, blank coating, tool surface, tool coating, and blank/die lubrication. These variables are often grouped together into one variable when conducting an engineering analysis as the friction coefficient.

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## Thrive Apprentice Lesson

- [Introduction – From Internet Rubbish to Content Marketing Gold](https://formingworld.com/course/introduction-from-internet-rubbish-to-content-marketing-gold-4/) - Why is it so hard to create engaging content? And what is engaging content actually? Discover what you’ll need to learn in order to make your content marketing efficient
- [Introduction – From Internet Rubbish to Content Marketing Gold](https://formingworld.com/course/introduction-from-internet-rubbish-to-content-marketing-gold-2/) - Why is it so hard to create engaging content? And what is engaging content actually? Discover what you’ll need to learn in order to make your content marketing efficient
- [Introduction – From Internet Rubbish to Content Marketing Gold](https://formingworld.com/course/introduction-from-internet-rubbish-to-content-marketing-gold-3/) - Why is it so hard to create engaging content? And what is engaging content actually? Discover what you’ll need to learn in order to make your content marketing efficient
- [Introduction – From Internet Rubbish to Content Marketing Gold](https://formingworld.com/course/introduction-from-internet-rubbish-to-content-marketing-gold/) - Why is it so hard to create engaging content? And what is engaging content actually? Discover what you’ll need to learn in order to make your content marketing efficient
- [Why Most Internet Content Never Sees The Light of Day](https://formingworld.com/course/why-most-internet-content-never-sees-the-light-of-day/) - Over two million blog articles are written every day. And most of them will never be read. Discover why this happens and how to avoid being part of this junkyard of internet rubbish.
- [Mastering Your Technique and Presentation](https://formingworld.com/course/mastering-your-technique-and-presentation/) - Check these 4 things before publishing any content online. If you get one of these wrong, the actual content of your blog will not even matter all that much…
- [Behind the Scenes: Our Exact Scarcity Marketing Sequence](https://formingworld.com/course/behind-the-scenes-our-exact-scarcity-marketing-sequence/) - Continuing the theme of keeping it real, in this video we take a look at the exact scarcity marketing sequence we used on one of our product launches. And by exact, I mean: you’ll see the actual emails we sent, the exact timings of when we sent them and the sales results corresponding to them.
- [Two Scarcity Marketing Recipes](https://formingworld.com/course/two-scarcity-marketing-recipes/) - In this short lesson, we introduce two recipes you can apply to your business: the “under the radar” promotion and the classic product launch or sale. You’ll see the exact steps and timings required to make these promotions as effective as possible.
- [Scarcity Marketing – Good & Bad Examples](https://formingworld.com/course/scarcity-marketing-good-bad-examples/) - In this lesson, we introduce the concept of scarcity marketing. And very importantly: we look at some examples of how not to do it and the principles for doing it right. Scarcity marketing is tricky in this regard. If you do it right, it’s incredibly powerful. But if you do it wrong, it can cost
- [How to Build Courses With Thrive Apprentice](https://formingworld.com/course/how-to-build-courses-with-thrive-apprentice/) - In this lesson, we introduce the concept of scarcity marketing. And very importantly: we look at some examples of how not to do it and the principles for doing it right. Scarcity marketing is tricky in this regard. If you do it right, it’s incredibly powerful. But if you do it wrong, it can cost
- [How to Build a Digital Product Empire](https://formingworld.com/course/how-to-build-a-digital-product-empire/) - In this lesson, we introduce the concept of scarcity marketing. And very importantly: we look at some examples of how not to do it and the principles for doing it right. Scarcity marketing is tricky in this regard. If you do it right, it’s incredibly powerful. But if you do it wrong, it can cost
- [Intro & Proof](https://formingworld.com/course/intro-proof/) - To start with, we’ll take a look at some proof. That way, you’ll see that the recipes in this course actually work (and produce some impressive results) in the real world and aren’t just marketing theory.

## Thrive Apprentice Chapter

- [Scarcity Marketing Secrets](https://formingworld.com/chapter/scarcity-marketing-secrets/)

## Thrive Apprentice Assessment

- [Assessment: Two Scarcity Marketing Recipes](https://formingworld.com/assessment/assessment-two-scarcity-marketing-recipes/) - Lorem Ipsum este pur și simplu un text fals al industriei de tipărire și de tipărire. Lorem Ipsum a fost textul fals standard al industriei încă din anii 1500, când o imprimantă necunoscută a luat o bucătărie de tipărire și a amestecat-o pentru a face o carte cu specimene de tipar. A supraviețuit nu numai

## Thrive Apprentice Course Completed

- [Congratulations!](https://formingworld.com/complete/congratulations/) - Lorem ipsum dolor sit amet, consectetur adipiscing elit. Vivamus tristique ligula sit amet nulla eleifend, nec imperdiet ante semper. Nulla lobortis urna ac massa sagittis, a posuere ipsum commodo. Sed at nisl urna. Vestibulum ante ipsum primis in faucibus orci luctus et ultrices posuere cubilia curae; Pellentesque laoreet hendrerit metus, at fermentum dui elementum eget.

## Videos

- [Kuan Shi of NIO Inc. Talks Digitalization Challenges](https://formingworld.com/video/kuan-shi-nio-cbms-2025/)
- [Chris Purdy of General Motors Talks Digitalization Challenges](https://formingworld.com/video/chris-purdy-general-motors-cbms-2025/)
- [Mittul Soni Nagata India Talks Digitalization](https://formingworld.com/video/mittul-soni-nagata-cbms-2025/)
- [Leire Echaniz Gestamp Global Tooling Talks Digitalization Challenges](https://formingworld.com/video/leire-echaniz-gestamp-cbms-2025/)
- [Why Does the BiW Assembly Process Simulation Matter at the Early Feasibility Stage?](https://formingworld.com/video/why-does-biw-assembly-process-simulation-matter/) - Digital solutions are essential to optimize every step of the BiW assembly process across a car project timeline. By front-loading engineering efforts in this early feasibility phase, distortions caused either by the joining sequence and/or the hemming operation can be easily anticipated and addressed. Therefore, substantial benefits are achieved through a greater dimensional accuracy of
- [Quality by Inspection or Quality by Design?](https://formingworld.com/video/quality-by-inspection-or-quality-by-design-which-approach-is-leading-stamp-ing-processes-in-biw-production/) - Inspection is being carried out to ensure that flawless products are shipped to customers. More than a hundred years ago, at the dawn of mass production, 100% product inspection was the approach that ensured this intent – Quality by Inspection. Statistical methods helped reduce the number of inspected products to make the task sustainable while
- [Compensation Strategies to Push BiW Assembly Dimensional Accuracy to New Levels](https://formingworld.com/video/compensation-strategies-to-push-biw-assembly-dimensional-accuracy-to-new-levels/) - About This Video At the body shop, when an assembly is out of tolerance, one standard approach consists of applying shimming of clamps to counterbalance distortion and twisting. However, alternative solutions must be considered to effectively anticipate and address dimensional issues during the Process Engineering phase. AutoForm solutions support the automotive industry in its digital
- [Friction is not Constant](https://formingworld.com/video/friction-is-not-constant/)
- [Hemming Process Simulation accelerates Efficiency in Tool & Assembly Engineering](https://formingworld.com/video/hemming-process-simulation-accelerates-efficiency-in-tool-assembly-engineering/)
- [Start Small, Finish Big](https://formingworld.com/video/start-small-finish-big/)
- [Enhancing Stamping & BiW Engineering Through Robustness-Driven Insights](https://formingworld.com/video/enhancing-stamping-biw-engineering-through-robustness-driven-insights/)
- [The Full Digital Validation of Sub-Assemblies: P&C System Meets AutoForm](https://formingworld.com/video/the-full-digital-validation-of-sub-assemblies-pc-system-meets-autoform/)
- [Smarter BiW Engineering: Combining Data and Physics for Automated Cost and Feasibility](https://formingworld.com/video/smarter-biw-engineering-combining-data-and-physics/) - In this video you will learn: How to rapidly estimate material consumption and feasibility for the full BiW automatically How data-driven knowledge engineering can automate BiW cost and feasibility analysis How physics-based calculations improve accuracy compared to rule-of-thumb methods How collaborative workflows reduce rework between engineering, costing, and manufacturing How the solution is applied in
- [Die Spotting with Digital Solutions – Reducing Manual Spotting Time](https://formingworld.com/video/die-spotting-with-digital-solutions/) - In this video you will learn: The bottlenecks and inefficiencies of the traditional, purely physical die spotting process. The principles of our new simulation-driven workflow and how it integrates virtual analysis before the physical tryout. Step-by-step guidance on applying the simulation tools to predict and optimize the contact areas, resulting in fewer spotting iterations. Die
- [Linking Stamping & BiW Engineering – Benefits brought by Robustness Analysis](https://formingworld.com/video/biw-engineering-robustness-analysis-webinar/) - In this video you will learn: The key reasons for bringing engineering teams closer together The importance of a seamless workflow to ensure data continuity from Forming to BiW Assembly process analysis The impact of process data variability on production stability The benefits of a robustness analysis carried out on stamped parts to understand the
- [Driving Efficiency in Tool & Assembly Engineering with Hemming Process Simulation](https://formingworld.com/video/driving-efficiency-in-tool-assembly-webinar/) - In this video you will learn: The use of hemming process simulation applied to doors & closures manufacturing The best practices for designing optimum hemming bed geometry and optimizing roll hemming (or table hemming) process conditions The advantages of a unified assembly simulation framework: integrating joining and hemming operations export function for offline robot programming
- [Concept Design is Critical](https://formingworld.com/video/concept-design-is-critical/)
- [Louis-Jérôme Doyon of InnovMetric Software Talks Digitalzation Challenges](https://formingworld.com/video/louis-jerome-doyon-innovmetric/)
- [Dr. Christian Wolff of Renault Group Talks Digitalization Challenges](https://formingworld.com/video/dr-christian-wolff-renault-group/)
- [Jim DeCock of Magna CDT Talks BiW Digitalization Challenges](https://formingworld.com/video/jim-decock-magna/)
- [Dai Nakatani of Subaru Corporation Talks Digitalzation Challenges](https://formingworld.com/video/dai-nakatani-subaru/)
- [Jacques Nicollet of Renault Group Talks Digitalization Challenges](https://formingworld.com/video/jacques-nicollet-renault-group/)
- [From Strip Layout Design to Validation: Streamlining Progressive Die Engineering](https://formingworld.com/video/strip-layout-design-to-validation-webinar/) - In this video you will learn: Live demonstration of progressive die engineering workflow using a complex example Rapid and systematic designing of optimum strip layouts Strip layout validation with state-of-the-art simulation technologies Interactive Q&A session with our experts Why this video: Progressive dies are crucial for high-volume metal stamping, offering efficiency and precision in manufacturing.
- [Tribology 101 – Introduction to Friction in Sheet Metal Forming](https://formingworld.com/video/triboform-101-webinar/) - In this video you will learn: Discover why relying solely on the Coulomb friction coefficient is no longer sufficient Understand the key variables that influence friction – and why friction behaves as a dynamic process rather than a constant value Explore two practical, real-world examples that highlight the impact of advanced friction odelling Why this video:
- [Sustainability & Carbon Footprint Reduction in the BiW Production – The ArcelorMittal Multi Part Integration® (MPI) Solution Case](https://formingworld.com/video/biw-production-arcelormittal-webinar/) - In this video you will learn: Get an overview of ArcelorMittal’s Multi Part Integration® (MPI) solution See how to evaluate the benefits that its adoption will bring to the automotive industry Learn how to structure the process engineering to ensure feasibility and efficiency Why this video: It is well known that the automotive industry is
- [It’s the Little Things that Count in Life and in Die Face Design](https://formingworld.com/video/die-face-design-webinar/) - In this video you will learn: learn the meaning of the term “Smart Geometry Workflow” see how a set of specific design tools are simple yet powerful become more aware of what the future of design might look like Why this video: Using the same tools and methods for years and expecting a 15% improvement
- [Carbon Footprint Reduction in the Stamping Industry](https://formingworld.com/video/carbon-footprint-reduction-webinar/) - In this video you will learn: How to set-up and evaluate a simulation for the effective reduction of blank size How to apply robust compensation to a "two-part" project How to evaluate the reduction of both CO2 emissions and overall production cost Why this video: Most of the countries of the world set 2050 as
- [Elevate Assembly Quality with Hot Metal Gas Forming](https://formingworld.com/video/hot-metal-gas-forming-assembly-quality-webinar/) - In this video you will learn: In today's competitive manufacturing landscape, achieving superior assembly quality while making them lighter and stronger is more critical than ever. Join our upcoming webinar to explore the innovative Hot Metal Gas Forming (HMGF) technology and its significant impact on enhancing the overall quality of assembled components. Why this video:
- [Transform Your BiW Quality Control with Cost-Efficient Digital Clamping Solutions](https://formingworld.com/video/digital-clamping-solutions-webinar/) - In this video you will learn: Streamline quality control and the production part approval process with new digital tools Develop effective methodologies to ensure dimensional accuracy in BiW assembly Evaluate the potential savings by eliminating physical measurement fixtures Foster a more sustainable and efficient production process Why this video: A digital transformation is reshaping quality
- [Process Design to Meet Digital Transformation Strategies](https://formingworld.com/video/process-design-digital-transformation-strategies-webinar/) - In this video you will learn: The meaning of the term “Smart Geometry Workflow” and its significance Time-saving strategies for developing an efficient and viable process concept How integrating this process can deliver more than just time savings Why this video: You are constantly pushed to reduce your development time, while also producing a more
- [Compensation Strategies to Achieve BiW Assembly Dimensional Accuracy](https://formingworld.com/video/biw-assembly-dimensional-accuracy-webinar/) - In this video you will learn: Key method to identify the most influential parts of an assembly Component compensation approach to solve final assembly tolerance issue Importance of collaboration between stamping and BiW teams during engineering phase How to save Q-loops during tryout and ramp-up phase Why this video: As the automotive industry moves towards
- [Smart Engineering for Smart Tool Tryout](https://formingworld.com/video/smart-tool-tryout-webinar/) - In this video you will learn: SMART Stamping Process Engineering as pre-requisite for Smart Tryout Data produced by engineering to effectively support tryout Best-Practices: real application of data produced in engineering to troubleshooting issue during tryout Why this video: Tool shop is the place where die lines come to life. It is the place where
- [Products Produced! Phoenix 3D Metaal Turns Digital Engineering to Reality](https://formingworld.com/video/products-produced-phoenix-3d-metaal-turns-digital-engineering/)
- [At the Engineering Department! Phoenix 3D Metaal joins AutoForm on Managing Customer Expectations](https://formingworld.com/video/phoenix-3d-metaal-joins-autoform/)
- [Phoenix & AutoForm: Revolutionizing Low-Volume Sheet Metal Production](https://formingworld.com/video/revolutionizing-low-volume-sheet-metal-production/)
- [Balanced Real-World Stamping Feasibility & Process Development](https://formingworld.com/video/feasibility-process-development/)
- [Tata Meets AutoForm: The Race of Time-to-Market in BiW and Stamping](https://formingworld.com/video/tata-autoform-shoptalk-2/) - Return to Digitalization Lab to see all our exclusive videos and articles.
- [**NEW** Efficient Compensation Strategies for the BiW Assembly Process](https://formingworld.com/video/new-determining-efficient-compensation-strategies-applicable-to-biw-assembly-process/)
- [**NEW** Lightweighting Made Easy with Hot Metal Gas Forming](https://formingworld.com/video/hot-metal-gas-forming/)
- [Digital Solutions to Solve Tolerance Issues in Assembly Lines](https://formingworld.com/video/new-digital-solutions-to-solve-tolerance-issues-in-assembly-lines/)
- [Green by Design Does Not Require Huge Investments: Change THIS](https://formingworld.com/video/new-green-by-design-does-not-require-huge-investments-change-this/)
- [Lightweighting Made Easy with Hot Metal Gas Forming](https://formingworld.com/video/hot-metal-gas-forming-webinar/) - In this video you will learn: The Fundamentals of Hot Metal Gas Forming (HMGF): We'll break down the HMGF process step-by-step, from heating the metal tube to pressurizing it with gas and achieving complex shapes. Unlocking the Benefits and the Significance of HMGF for the Automotive Industry: Learn how HMGF is transforming the automotive industry
- [Smart Engineering for Smart Tool Tryout and Production](https://formingworld.com/video/smart-engineering-for-smart-tool-tryout-and-production/) - In this video you will learn: Use the technology that is available today to create the data to support the tryout process Transfer and maximize the use of those data directly in the tool shop to create the physical twin Generate and transfer data to the production plant to ensure constantly higher product quality Why
- [Unlock the Potential of Digital Process Planning](https://formingworld.com/video/digital-process-planning-webinar/) - In this video you will learn: Streamlining Efficiency: Create process plans quickly and accurately Optimizing Costs: Reduce waste and boost profitability Enhancing Quality: Ensure consistent and high-quality output Facilitating Collaboration: Foster seamless teamwork across departments Why this video: Process planning is the cornerstone of successful sheet metal stamping operations. It is a critical step that
- [Compensation Is More Than “Compensation”](https://formingworld.com/video/compensation-is-more-than-compensation-webinar/) - In this video you will learn: How to achieve optimal efficiency and improve the design process The steps to manage compensation after a part design change About typical update behaviors observed after part design modifications Why this video: Your CAD system plays a vital role in your daily process design tasks yet, there is always
- [Efficient Solution to Fix Tolerance Issues in Assembly Lines](https://formingworld.com/video/webinar-assembly-tolerance-issues/) - In this video you will learn: Understand the potential of virtual manufacturing for anticipating tolerance issues New ways to define a minimal clamping concept Understand the impact of clamp shimming to bring an assembly back into tolerances Optimize clamping conditions and operate within a stable process window Why this video: Being an expert in body-in-white,
- [Process Design with a New Approach](https://formingworld.com/video/process-design-approach-webinar/) - In this video you will learn: How the overall workflow of geometry creation is carried out within a single platform The creation of high quality surfaces with stamping dedicated features New surface quality evaluation features when preparing for manufacturing Why this video: We review a completed concept design example and move directly into a high
- [Virtual Tool Buy-Off as Stamping Process Engineering Validation](https://formingworld.com/video/virtual-tool-buy-off-webinar/) - Learn in this video: Why virtual tool buy-off must replace today’s conventional validation process How this approach ensures enhanced quality across the entire stamping process Essential tasks required to successfully navigate the virtual tool buy-off phase and seamlessly progress to tool manufacturing Why this video: In a world that moves faster every day, compromising quality
- [A Smart and Systematic Approach for Tube Forming Engineering](https://formingworld.com/video/tube-forming-engineering-webinar/) - Learn in this video: Using a real-life high strength steel tubular component, we will demonstrate how to: Design and digitally validate a tube hydroforming process Use a smart systematic approach to find the optimum combination of design and process parameters Realize savings in terms of weight and cost Why this video: Tubing contributes to lower
- [The Next Evolution of CATIA-based Process Design](https://formingworld.com/video/catia-based-process-design/) - In this video you will learn: Overview of AutoForm-ProcessDesignerforCATIA capabilities Creation of a vector field between different entity types for compensation Creating of a Pre-Hemming flange including hem roll-in with compensation to ensure a final hemming target Summary of benefits Why this video: Every small improvement in our tools and methods can lead to substantial
- [Digitalization of the Stamping & BiW Assembly Procss Chain](https://formingworld.com/video/digital-twins-in-the-automotive-biw-process-chain/) - In this video you will learn: Use physics-driven digital twins to predict BiW production outcomes Connect the virtual and real worlds Assess the benefit potential of full digitalization of your process chain Why this video: The fourth industrial revolution – Industry 4.0 – is all about the creation of “Cyber-Physical Systems”, i.e. the connection of
- [Improving Material Utilization for Sheet Metal Components](https://formingworld.com/video/improving-material-utilization-webinar/) - Learn in this video: Using real-life examples, we will demonstrate material utilization improvement opportunities of automotive sheet metal components by optimizing: Component design Stamping process Blanking process Why this video: Its all about "Minimizing Sheet Metal Yield Losses in the Automotive Industry." Allwood and Cullin (2012) approximate that 12% of steel and 30% of aluminum produced
- [Kickstart Your Stamping Process Feasibility by Using Smart Frontloading Technology](https://formingworld.com/video/kickstart-your-stamping-process-feasibility-by-using-smart-frontloading-technology/) - In this video you will learn: Using real-life examples, we will demonstrate: An efficient frontloading methodology to kickstart your stamping feasibility studies A digital tool to quickly estimate the feasible process window for a die design State-of-the-art technology to reverse engineer critical inputs like blank shapes, TWB lines, patch blank shapes, etc. Why this video:
- [Achieving Process Accuracy Using Advanced Solver  and Evaluation Standards](https://formingworld.com/video/achieving-process-accuracy-using-advanced-solver-and-evaluation-standards/) - In this video you will learn: Software standards essential to achieve real process accuracy Advanced solver technology and drawbead modelling Novel evaluation methods to identify forming issues comprehensively Why this video: Higher quality standards, shorter delivery times, more cost-effective and flexible production are widely used key performance indicators measuring the success of automotive manufacturing. One
- [How to Ensure Quality Along the Whole Stamping Process Chain - Part I](https://formingworld.com/video/how-to-ensure-quality-along-the-whole-stamping-process-chain/) - In this video you will learn to: Create digital predictive tryout data to optimize tool tryout activities and ensure engineering intent by making simulation-driven tool modifications Create and use simulation data to control quality in production and reduce unplanned downtime Get a head start and find out where the automotive stamping industry is heading Why
- [How to Ensure Quality Along the Whole Stamping Process Chain Part I Design a Robust Manufacturing Process](https://formingworld.com/video/ensure-quality-stamping-process/) - In this video, you will learn how to: Use a systematic approach to prevent issues rather than fix them Define the most appropriate prevention strategy rather than a solution to a problem Design a robust manufacturing process that considers the variability of real-life process parameters Why this video: To generate an efficient production process which
- [How to ensure Quality along the whole Stamping Process Chain Part II – Bridging Engineering, Tryout and Production](https://formingworld.com/video/how-to-ensure-quality-along-the-whole-stamping-process-chain-part-ii-bridging-engineering-tryout-and-production/) - In this video you will learn: Create digital predictive tryout data to optimize tool tryout activities and ensure engineering intent by making simulation-driven tool modifications Create and use simulation data to control quality in production and reduce unplanned downtime Get a head start and find out where the automotive stamping industry is heading Why this
- [Digital Twin Applications in Today’s Automotive BiW Process Chain](https://formingworld.com/video/digital-twin-applications/) - In this video you will learn : To prepare implementation of digital twin technology Physics-driven digital twins predict real-world outcomes in practical examples To assess benefit potentials of digital twins in your BiW process chain Why this video: This covers what automotive managers need to know about digital twin applications! Digital twins play a key
- [Smart Engineering Enabling Smart Production at Volvo Cars](https://formingworld.com/video/smart-engineering-webinar/) - Learn in this video: How engineering can effectively reduce the risk of failures in production How Smart Engineering and the Physics-Driven Digital Process Twin support this goal How the prediction capabilities of Smart Engineering are used at Volvo Cars to optimize production Why this video: The quest for “Zero Production Failures” has been a focus
- [Another Compensation Example: What would You Have Done?](https://formingworld.com/video/another-compensation-example/) - From this video you will learn to: Apply a vector field to nominal die surfaces Apply manual changes to the tool surfaces Easily duplicate compensation instructions on any tool surface Why this video: We cannot discuss the compensation process enough. Starting from the detailed inputs, thru the final approach to try-out methods, this topic spans
- [Why mill what you know will be adjusted later?](https://formingworld.com/video/why-mill-what-you-know-will-be-adjusted-later/) - In this video you will learn to: Easily create clearance for small radii of a draw die Quickly create cast escape regions on a trim pad Recognize the value of including relief surfaces as part of the die face design Why this video: The industry continues to push towards a full digital process. We want
- [From Concept to Final Surface Design - Custom-Tailored Software Brings Convenience, Consistency and Speed!](https://formingworld.com/video/from-concept-to-final-surface-design-custom-tailored-software-brings-convenience-consistency-and-speed/) - In this video you will learn about: Flexible and easy addendum creation Creation of transition regions between main addendum segments Part design change management – before and after compensation Why this video: From the outside, creation of die face surfaces can be viewed as a straight forward task. For example, an addendum in a certain region
- [Realizing the Compensation Strategy within CAD – How to create compensated surfaces efficiently from simulation results](https://formingworld.com/video/realizing-the-compensation-strategy-within-cad-how-to-create-compensated-surfaces-efficiently-from-simulation-results/) - In this video you will learn: About the two main compensation methods Vector Field & Reference to Target How to balance quality and accuracy How to evaluate the compensated surface quality How to manually compensate surfaces based on your experience Why this video: You have spent valuable time optimizing the trim curves, input all of
- [Low Hanging Fruit Trim Process Design Going Beyond Draw Process Design](https://formingworld.com/video/trim-process-design/) - In this video you will learn: How to improve your design efficiency for the trim operation Make use of company standards for trim layout and overlap definition Analyze and select pierce punches based on tolerance and pierce condition Quickly layout the inner and outer scrap plan across multiple operations Why this video: The design of
- [Process Design with a New Approach](https://formingworld.com/video/process-design-new-approach-webinar/) - Learn in this video: How the overall workflow of geometry creation is carried out within a single platform The creation of high quality surfaces with stamping dedicated features New surface quality evaluation features when preparing for manufacturing Why this video: We will review a completed concept design example and move directly into a high quality
- [Connecting software solutions: Seamless integration of Cost Planning in MES/PLM systems](https://formingworld.com/video/connecting-software-solutions-seamless-integration-of-cost-planning-in-mes-plm-systems/) - In this video you will learn about: The importance of standard interfaces Which typical use cases are covered by automated interface solutions? What does this look like practically? What potentials exist for my individual IT landscape? Why this video: Cost planning activities today are capable of generating highly mature and valuable part, cost and engineering
- [Game Changer Cloud: How Efficiency and Quality Grow when Simulation Bottlenecks are Overcome](https://formingworld.com/video/game-changer-cloud-how-efficiency-and-quality-grow-when-simulation-bottlenecks-are-overcome/) - In this video, you can learn about: Factoring in all aspects of an accurate and state-of-the-art simulation setup Allocating resources needed to predict the influence of varying production parameters Leveraging your engineering department's expertise to increase benefit Why this video: For many years now, the necessity of simulation of sheet metal forming processes has been
- [First Things First: The AutoForm Pareto Principle. An Easy-to-Use Methodology to Ensure Consistently Accurate Simulation Results](https://formingworld.com/video/the-autoform-pareto-principle-an-easy-to-use-methodology-to-ensure-consistently-accurate-simulation-results/) - In this video you will learn: What is the AutoForm Pareto Principle. How accurate process maturity is evolved. What parameters secure 80% of overall simulation accuracy. How to achieve simulation accuracy. Using this model for troubleshooting problems. Why this video: We wanted to unveil an easy-to-use methodology to ensure consistent accuracy. The AutoForm Pareto Principle
- [Groundbreaking Advanced Friction Modelling for Hot Stamping Simulations](https://formingworld.com/video/friction-modelling-for-hot-stamping-simulations/) - In this video you will learn to: The role of tribology in hot stamping processes What is an advanced friction model (Demo) Latest industrial application cases When to use advanced friction models? Why this video: Until recently, frictional behavior during hot stamping had only been studied in scientific literature. This is because there was no industrial
- [Stamping Process Engineering – Get the Tool Right at the First Cut](https://formingworld.com/video/stamping-process-engineering-webinar/) - You will learn: What pre-requisites must be fulfilled to perform tool compensation How to evaluate different digital compensation strategies and go for the one that actually reduces time & cost in tool shops How to implement digital die spotting in the die manufacturing process Why this video: Time. Money. Quality. Always factors! Die milling and
- [Design with Confidence: Reduce Risk with Early Feasibility Analysis](https://formingworld.com/video/early-feasibility-analysis-webinar/) - Content of this video: Recognizing the significance of early feasibility analysis Identifying the key stakeholders involved in the analysis process Determining the optimal development phase to initiate feasibility analysis for maximum impact Embracing best practices to efficiently conduct early feasibility analysis Why this video: The automotive industry is known for its demanding and ever-evolving design
- [Digital Tool Compensation Methodology: Rapid Creation of Compensated and Validated CAD Quality Tool Surfaces](https://formingworld.com/video/digital-tool-compensation-methodology/) - Learn in this video: Understanding the prerequisites for compensation (both in terms of process and tool surface quality) Defining and validating the compensation strategy effectively Accurately applying compensation laws (rules) to generate high-quality CAD tool surfaces Identifying key parameters and potential oversights in validation (Virtual Tool Buy-Off) for manufacturing preparations Why this video: Tool Compensation
- [Minimizing Production Reject Rates - Robust Production Processes for Hydroforming](https://formingworld.com/video/minimizing-production-reject-rates-robust-production-processes-for-hydroforming/) - In this video you will learn how: The AutoForm Accuracy Footprint prevents production failure To guarantee minimum part reject rates Hydroforming companies benefit from advanced simulation tools Digital robust analyses go in line with Industry 4.0 targets Why this video: Experiencing unacceptable reject rates in production despite “ok” simulation results. Profits hit by unexpected production
- [**NEW** Schuler Meets AutoForm: Challenges of Bringing Digitalization to the Press Shop](https://formingworld.com/video/new-schuler-meets-autoform-challenges-of-bringing-digitalization-to-the-press-shop/)
- [Smart Press Shop & AutoForm: Bringing Smart Manufacturing to the Shop Floor](https://formingworld.com/video/smart-press-shop-autoform-bringing-smart-manufacturing-to-the-shop-floor/)
- [Schuler Meets AutoForm: Challenges of Bringing Digitalization to the Press Shop](https://formingworld.com/video/schuler-meets-autoform-bringing-digitalization-to-the-press-shop/)
- [**NEW**Tata Steel Meets AutoForm: “When AutoForm Eats Our Data and Feeds the Stamping Lines](https://formingworld.com/video/newtata-steel-meets-autoform-when-autoform-eats-our-data-and-feeds-the-stamping-lines/)
- [Allgaier and AutoForm: Challenges of Bringing Digitalization to the Shop Floor](https://formingworld.com/video/allgaier-and-autoform-challenges-of-bringing-digitalization-to-the-shop-floor/)
- [Allgaier Meets AutoForm: Challenges of Bringing Digitalization to the Shop Floor](https://formingworld.com/video/allgaier-autoform-challenges-of-bringing-digitalization-to-the-shop-floor/)
- [Smart Press Shop Meets AutoForm: Achieving Smart Production through Full Digitalization](https://formingworld.com/video/smart-press-shop-autoform-achieving-the-smart-factory-with-digitalization/)
- [Tata Meets AutoForm: When Material Data & BiW Stamping Simulation Converge](https://formingworld.com/video/tata-meets-autoform-when-material-data-biw-stamping-simulation-converge/)
- [Digital Modeling of the Assembly Process: Allgaier & AutoForm Expert Views](https://formingworld.com/video/digital-modeling-of-the-assembly-process-allgaier-autoform-expert-views/)
- [Post Brexit & Post Pandemic Stamping in the UK: Gianfranco Rugguiero meets Steve Morley](https://formingworld.com/video/ost-brexit-post-pandemic-stamping-in-the-uk-gianfranco-rugguiero-meets-steve-morley/)
- [What's Behind AutoForm's Latest Assembly Release? Talking Opportunities with EBZ's Experts](https://formingworld.com/video/whats-behind-autoforms-latest-assembly-release-talking-opportunities-with-ebzs-experts/)
- [Why Reality Needs to be Created as an Image of the Digital Twin with Jochen Hambrecht](https://formingworld.com/video/why-reality-needs-to-be-created-as-an-image-of-the-digital-twin-with-jochen-hambrecht/)
- [Accelerate Your Stamping Process Feasibility Through Geometry Ideation and Systematic Improvement](https://formingworld.com/video/accelerate-your-stamping-process-feasibility-through-geometry-ideation-and-systematic-improvement/)
- [Driving BiW Accuracy Through Part & Tool Compensation](https://formingworld.com/video/driving-biw-accuracy-through-part-tool-compensation/)
- [Smart Frontloading Technology to Kickstart Stamping Process Engineering](https://formingworld.com/video/smart-frontloading-technology-to-kickstart-stamping-process-engineering/)
- [How to Avoid Digital Transformation Project Failures](https://formingworld.com/video/how-to-avoid-digital-transformation-project-failures/)
- [Digital Process Basics](https://formingworld.com/video/digital-process-basics/)
- [Achieving Dimensional Accuracy Through Assembly Process Optimization](https://formingworld.com/video/achieving-dimensional-accuracy-through-assembly-process-optimization/)
- [Is Manufacturing Really Underrated? Revisiting the Elon Musk Claim](https://formingworld.com/video/is-manufacturing-really-underrated-revisiting-the-elon-musk-claim/)
- [Smart Factory - Artificial or Human Intelligence?](https://formingworld.com/video/new-smart-factory-artificial-or-human-intelligence/)
- [Digital Twin for Optimal BiW Assembly Process](https://formingworld.com/video/new-digital-twin-for-optimal-biw-assembly-process/)
- [Unveiling the Truth: Debunking Hot Stamping Myths with Dr. Alper Güner](https://formingworld.com/video/new-unveiling-the-truth-debunking-hot-stamping-myths-with-dr-alper-guner/)
- [Robust Tool Compensation in Just Three Steps](https://formingworld.com/video/new-robust-tool-compensation-in-just-three-steps/)
- [Increasing Crash Safety of BiW Assemblies](https://formingworld.com/video/crash-safety-biw/) - In this video you will learn: Different Hot Metal Gas Forming process routes and their advantages The importance of simulation to predict process times, final hardness and phase information How press hardened tubes reinforce your assemblies Why this video: Hot stamping processes of sheet metal produce lightweight and high-strength parts. By extending this technology to
- [Production Support Methodologies to Achieve BiW Assembly Accuracy](https://formingworld.com/video/production-support-assembly/) - Improving BiW assembly accuracy by eliminating physical trial and error studies You will learn: Make virtual adjustments to assembly processes to resolve actual manufacturing issues Use scanned part data productively to improve simulation analysis Virtually optimize assembly processes during early equipment trials before beginning production Why this video: Achieving good BiW Assembly is a significant
- [Accelerate Your Stamping Process Feasibility Through Geometry Ideation and Systematic Improvement](https://formingworld.com/video/stamping-feasibility-webinar/) - In this video you will learn: The basic steps and attitude for creating die face concept designs How to connect geometry modifications to a systematic simulation approach How to recognize when and when not to apply these techniques and tools Why this video: This is a primary roadblock to completing early feasibility while fully investigating
- [Achieving Smart Engineering Using Software Systems Engineering](https://formingworld.com/video/achieving-smart-engineering-using-software-systems-engineering/) - In this video you will learn: Smart engineering being a key enabler of smart production The role of physics-driven digital process twins How to consistently build physics-driven digital twins via software systems connecting organizations Transformation benefits Why this video: What automotive managers and engineers need to know about the transformation to Smart Engineering “Smart Engineering”
- [Hemming Process Simulation for BiW Assembly](https://formingworld.com/video/hemming-process-simulation-for-biw-assembly/) - In this video you will learn: Design reliable and robust rolling and/or table hemming processes, including tooling geometry Identify, assess and prevent issues from occurring in reality through process optimization Identify influential parts within the assembly which can adversely affect quality of the completed closure Wy this video: For years, stamping simulation through AutoForm has
- [Integrating Smart Engineering and Digital Quality Management](https://formingworld.com/video/integrating-smart-engineering-and-digital-quality-management/) - In this video you will learn: What Smart Engineering is How it supports QM to design capable processes About the benefits of the integration Why this video: Today’s automotive quality management processes are routinely assessing process quality for the production of stampings and BiW assemblies. Smart engineering supports these efforts in a comprehensive way during
- [Simulation Driven Pre-Hem Flange Creation and Compensation](https://formingworld.com/video/simulation-driven-pre-hem-flange-creation-webinar/) - Learn in this video: How can the assembly/hemming simulation results be used for individual part forming process changes Learn about available design tools to make some tedious tasks more efficient How to implement the design tools in a couple situations Why this video: A relationship exists between all components of a product. Due to specialization
- [Evolving BiW Assembly Process Development](https://formingworld.com/video/evolving-biw-assembly-process-development/) - You will learn in this video: The benefits of using AutoForm Assembly Capabilities to better optimize your assembly processes How AutoForm Assembly can improve your organization Why this video: With the launch of AutoForm Assembly, users quickly became aware of the significance of developing their assembly processes while accounting for tolerances, gravity, part springback and
- [Is Compensation Complex?](https://formingworld.com/video/is-compensation-complex-webinar/) - Learn in this video: At least one methodology to manage a complex geometry modification The key steps for creation of compensation surfaces The final steps to validate your compensated die face surfaces Why this video: Just create a vector field between the sheet before and after spring back, invert the vectors and apply that transformation
- [Evolving Hemming Process Development](https://formingworld.com/video/evolving-hemming-process-development-webinar/) - Learn in this video: About the benefits of using AutoForm Assembly for hemming process development To design reliable and robust rolling and/or table hemming processes, including tooling geometry To identify influential parts within the assembly which can adversly affect quality of the completed closure How AutoForm Assembly can improve your organization Why this video: AutoForm
- [Schuler and AutoForm: Press Shop 4.0 through Smart Engineering](https://formingworld.com/video/press-shop-4-0-schuler-webinar/) - Learn in this video: Two experts from Schuler and AutoForm share their companies’ vision, the motivation and the goals of connecting Smart Engineering and Smart Press Shop Production How does Smart Engineering and Process Simulation Software help to achieve Press Shop 4.0? What benefits can be achieved with the Smart Engineering approach to drive autonomous
- [Virtual Maturation Methods for Pre-Hem Flange Development](https://formingworld.com/video/virtual-maturation-methods-for-a-hemmed-assembly/) - Learn in this video: Efficient and complete development of pre-hem flanges How simultaneous process development can improve design maturity How to implement these design methods Why this video: Due to specialization and the sheer complexity of many systems, we focus on our own clear targets. But the real focus should be on the final product
- [Integrated Tool Geometry Workflow from Concept to CNC](https://formingworld.com/video/integrated-tool-geometry-workflow-webinar/) - Learn in this video: The basic geometry workflow for development of stamping dies and processes Key points towards leveraging your knowledge and experience Opportunities and benefits that exist due to integration of design tools Why this video: We review how Part and Die Face geometry can be more quickly developed while also fully investigating performance,
- [Ensure Consistent Dimensional Accuracy with Robust Springback Compensation](https://formingworld.com/video/accuracy-compensation-webinar/) - Learn in this video: Understanding the prerequisites necessary for implementing tool compensation Distinguishing "standard" and "robust" compensation principles Learning the systematic approach to applying robust tool compensation techniques Exploring the advantages derived from adopting this methodology Why this video: Tool compensation has been and will always be one of the most complex and important tasks
- [Continued Evolution of BiW Assembly Process Development](https://formingworld.com/video/biw-assembly-process-development/) - Learn in this video: Discover the potential of using digital process twins Understand physical assembly effects Create virtual production countermeasures Develop compensation strategies for enhancing assembly accuracy Why this video: Whether you're conducting assembly feasibility studies, refining assembly process engineering, or enhancing final production, we can equip you with the solutions necessary to elevate your
- [Part and Tool Compensation Methodologies to Achieve BiW Assembly Accuracy](https://formingworld.com/video/compensation-methodologies-to-achieve-biw-assembly-accuracy/) - In this video you will learn to: Identify most influential parts of an assembly Compensate target parts to improve assembly accuracy Utilize new compensated target geometries to compensate stamping tooling Create high-quality tooling surfaces from derived compensation vector fields Why this video: For years, stamping simulation through AutoForm has afforded users the knowledge to develop
- [Digital Integration of the Stamping and BiW Process Chains – New AutoForm Assembly Solution (Part 2/2)](https://formingworld.com/video/digital-integration-of-the-stamping-and-biw-process-chains-new-autoform-assembly-solution-part-2-2/) - In this video you will learn: Make virtual adjustments to assembly processes to resolve actual manufacturing issues Use scanned part data productively to improve simulation analysis Virtually optimize assembly processes during early equipment trials before beginning production Why this video: Achieving good BiW Assembly is a significant challenge, with so many parts coming together and
- [Digital Integration of the Stamping and BiW Process Chains – New AutoForm Assembly Solution (Part 1/2)](https://formingworld.com/video/digital-integration-stamping-biw/) - In this video you will learn to: Understand the physical/mechanical effects during assembly Develop compensation strategies to improve assembly accuracy Identify the root cause of assembly problems Develop virtual countermeasures for use in production Why this video: Gain insight into AutoForm's new solution AutoForm Assembly! 2 Global Webinars outline the tremendous potentials and show how
- [Accelerating Part and Process Maturation – Boost your Competitiveness by Using Smart Frontloading Technology](https://formingworld.com/video/accelerating-part-and-process-maturation-boost-your-competitiveness-by-using-smart-frontloading-technology/) - In this video you will learn: Smart frontloading saves time in process engineering State-of-the-art technologies predict feasibility, drawbeads, blanks and skid lines within minutes Smart engineering is applied on real-life examples Why this video: Are you looking for a solution to further safe time during stamping process engineering? Are you curious which digital tools and
- [Getting Your Blanks Right](https://formingworld.com/video/getting-your-blanks-right/) - In this video you will learn: The importance of early planning Which influencing factors are relevant for stamping parts correctly? How can parts correctly be planned? How to identify cost savings potentials in early planning? Why this video: “A man who does not plan long ahead will find trouble at his door.” This ancient quote
- [Creating Digital Process Twins in BiW Engineering](https://formingworld.com/video/creating-digital-process-twins-in-biw-engineering/) - In this video you will learn to: Design reliable and robust stamping processes and products Identify, assess and prevent issues occurring in reality applying smart engineering principles Deliver a meaningful “big” data downstream for consistent tool manufacturing Why this video: In the continuous search of efficiency increase, cost reduction and quality improvements during part production,
- [Digital Die Spotting: How Franci S.r.l. Streamlines Their Tryout Process](https://formingworld.com/video/digital-die-spotting-franci/) - In this video you will learn: How to turn die spotting challenges into opportunities How to evaluate different strategies digitally and effectively reduce time & resources in the tool shop How Franci S.r.l. implements digital die spotting in the die manufacturing process Why this video: Reduce time-to-market or the overall lead time is a priority
- [Digitalizatiton Lab Welcome](https://formingworld.com/video/digitalizatiton-lab-welcome/)
- [The Rings of Power Trailer](https://formingworld.com/video/the-rings-of-power-trailer/)

## Categories

- [Uncategorized](https://formingworld.com/category/uncategorized/)
- [Process Optimization](https://formingworld.com/category/process-optimization/)
- [Customer Stories](https://formingworld.com/category/success-stories/)
- [Events](https://formingworld.com/category/events/)
- [Tips and Techniques](https://formingworld.com/category/tips-and-techniques/)
- [Material Matters](https://formingworld.com/category/material-matters/)
- [Product Spotlight](https://formingworld.com/category/product-spotlight/)
- [Die Stamping](https://formingworld.com/category/die-stamping/)
- [Hot Forming](https://formingworld.com/category/hot-forming/)
- [Assembly & Hemming](https://formingworld.com/category/assembly-hemming/)
- [Industry Insights](https://formingworld.com/category/industry-insights/)
- [Die Face Design](https://formingworld.com/category/die-face-design/)
- [Springback](https://formingworld.com/category/springback/)
- [Tribology](https://formingworld.com/category/tribology/)
- [Tool Design](https://formingworld.com/category/tool-design/)
- [Aluminum Forming](https://formingworld.com/category/aluminum-forming/)
- [Accuracy](https://formingworld.com/category/accuracy/)
- [Practical Simulation](https://formingworld.com/category/autoform-products/)
- [Robustness](https://formingworld.com/category/robustness/)
- [Tube Forming](https://formingworld.com/category/tube-forming/)
- [Drawbeads](https://formingworld.com/category/drawbeads/)
- [Tryout](https://formingworld.com/category/tryout/)
- [Cost & Value Engineering](https://formingworld.com/category/value-engineering/)
- [Progressive Dies](https://formingworld.com/category/progressive-dies/)
- [Industry 4.0](https://formingworld.com/category/industry-4-0/)
- [Surface Defects](https://formingworld.com/category/surface-defects/)
- [Science Talk](https://formingworld.com/category/science-talk/)
- [Aerospace](https://formingworld.com/category/aerospace/)

## Tags

- [optimization](https://formingworld.com/tag/optimization/)
- [costs](https://formingworld.com/tag/costs/)
- [process variants](https://formingworld.com/tag/process-variants/)
- [Die Face](https://formingworld.com/tag/die-face/)
- [Tooling](https://formingworld.com/tag/tooling/)
- [Draw](https://formingworld.com/tag/draw/)
- [production variation](https://formingworld.com/tag/production-variation/)
- [Draw-in](https://formingworld.com/tag/draw-in/)
- [Beads](https://formingworld.com/tag/beads/)
- [Binder](https://formingworld.com/tag/binder/)
- [material](https://formingworld.com/tag/material/)
- [Steel](https://formingworld.com/tag/steel/)
- [aluminum](https://formingworld.com/tag/aluminum/)
- [blanks](https://formingworld.com/tag/blanks/)
- [Yield strength](https://formingworld.com/tag/yield-strength/)
- [n-value](https://formingworld.com/tag/n-value/)
- [r-value](https://formingworld.com/tag/r-value/)
- [Springback](https://formingworld.com/tag/springback/)
- [HSS](https://formingworld.com/tag/hss/)
- [AHSS](https://formingworld.com/tag/ahss/)
- [UHSS](https://formingworld.com/tag/uhss/)
- [flanging](https://formingworld.com/tag/flanging/)
- [springback compensation](https://formingworld.com/tag/springback-compensation/)
- [tryout](https://formingworld.com/tag/tryout/)
- [simultaneous engineering](https://formingworld.com/tag/simultaneous-engineering/)
- [feasibility](https://formingworld.com/tag/feasibility/)
- [simulation](https://formingworld.com/tag/simulation/)
- [hot stamping](https://formingworld.com/tag/hot-stamping/)
- [hot forming](https://formingworld.com/tag/hot-forming/)
- [press hardening](https://formingworld.com/tag/press-hardening/)
- [trim](https://formingworld.com/tag/trim/)
- [Tube Hydroforming](https://formingworld.com/tag/tube-hydroforming/)
- [lubrication](https://formingworld.com/tag/lubrication/)
- [servo press](https://formingworld.com/tag/servo-press/)
- [friction](https://formingworld.com/tag/friction/)
- [hemming](https://formingworld.com/tag/hemming/)
- [SPI](https://formingworld.com/tag/spi/)
- [Sigma](https://formingworld.com/tag/sigma/)
- [Systematic Process Improvement Analysis](https://formingworld.com/tag/systematic-process-improvement-analysis/)
- [AutoForm Products](https://formingworld.com/tag/autoform-products/)
- [Podcast](https://formingworld.com/tag/podcast/)
- [Andrew Walker](https://formingworld.com/tag/andrew-walker/)
- [AutoForm](https://formingworld.com/tag/autoform/)
- [Motoharu Namiki](https://formingworld.com/tag/motoharu-namiki/)
- [Soonyong Hwang](https://formingworld.com/tag/soonyong-hwang/)
- [Jihoon Noh](https://formingworld.com/tag/jihoon-noh/)
- [Webinar](https://formingworld.com/tag/webinar/)
- [Events](https://formingworld.com/tag/events/)
- [ondemand](https://formingworld.com/tag/ondemand/)
- [webinarsidebar](https://formingworld.com/tag/webinarsidebar/)
- [tile](https://formingworld.com/tag/tile/)

## Courses

- [Thrive Themes - Make More Sales Without Needing More Traffic](https://formingworld.com/courses/thrive-themes-make-more-sales-without-needing-more-traffic/) - Learn the most reliable method we’ve ever found, to increase conversion rates.
- [Thrive Themes - From Internet Rubbish to Content Gold](https://formingworld.com/courses/thrive-themes-from-internet-rubbish-to-content-gold/) - How to improve your content marketing so you can stand out from all the rubbish content out there
- [Thrive Themes - 22 Tips to Build Your Mailing List Faster](https://formingworld.com/courses/thrive-themes-22-tips-to-build-your-mailing-list-faster/) - The Cheat Sheet for Turning Your Website Into a More Effective List Building Machine
- [Thrive Themes - Build a Conversion Focused Website From Scratch](https://formingworld.com/courses/thrive-themes-build-a-conversion-focused-website-from-scratch/) - This course will take you from zero to conversion optimized website in 10 steps.
- [Thrive Themes - Multi Step Mastery: Build a Targeted Mailing List](https://formingworld.com/courses/thrive-themes-multi-step-mastery-build-a-targeted-mailing-list/) - Discover the 4 most powerful methods to put this new list building strategy to use.

## Video Categories

- [BiW Assembly](https://formingworld.com/video-category/assembly/)
- [Tube Forming](https://formingworld.com/video-category/tube-forming/)
- [Stamping](https://formingworld.com/video-category/stamping/)
- [Industry 4.0 & Digitalization](https://formingworld.com/video-category/industry-4-0-digitalization/)
- [Die Face Design](https://formingworld.com/video-category/die-face-design/)
- [Robust Manufacturing](https://formingworld.com/video-category/robust-manufacturing/)

## Video Tags

- [In a Nutshell](https://formingworld.com/video-tag/in-a-nutshell/)
- [Spotlight](https://formingworld.com/video-tag/spotlight/)
- [LOTR](https://formingworld.com/video-tag/lotr/)
- [ondemand](https://formingworld.com/video-tag/ondemand/)
- [Shop Talks](https://formingworld.com/video-tag/shopalk/)
- [bestwebinars](https://formingworld.com/video-tag/bestwebinars/)
- [ShopTalks](https://formingworld.com/video-tag/shoptalks/)
- [DigiLab](https://formingworld.com/video-tag/digilab/)
- [cbms](https://formingworld.com/video-tag/cbms/)